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    Electric Vehicle Battery Housing Market

    ID: MRFR/E&P/28842-HCR
    128 Pages
    Sejal Akre
    October 2025

    Electric Vehicle Battery Housing Market Research Report By Battery Type (Lithium-ion Batteries, Nickel-metal Hydride Batteries, Lead-acid Batteries, Solid-state Batteries), By Housing Material (Aluminum, Carbon Fiber Reinforced Plastic (CFRP), Steel, Magnesium), By Mounting Type (Underbody Mounting, Battery Pack Integration (BPI), Rear-Mounted Battery Pack), By Cooling System (Air Cooling, Liquid Cooling, Immersion Cooling), By Battery Housing Design (Cylindrical Cell Battery Housing, Pouch Cell Battery Housing, Prismatic Cell Battery Housin...

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    Electric Vehicle Battery Housing Market Infographic
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    Electric Vehicle Battery Housing Market Summary

    The Global Electric Vehicle Battery Housing Market is projected to grow significantly from 37.18 USD Billion in 2024 to 136.54 USD Billion by 2035.

    Key Market Trends & Highlights

    Electric Vehicle Battery Housing Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 12.55% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 136.5 USD Billion, indicating robust growth potential.
    • in 2024, the market is valued at 37.18 USD Billion, reflecting the increasing demand for electric vehicles.
    • Growing adoption of electric vehicles due to environmental concerns is a major market driver.

    Market Size & Forecast

    2024 Market Size 37.18 (USD Billion)
    2035 Market Size 136.54 (USD Billion)
    CAGR (2025-2035) 12.55%

    Major Players

    Toyota Motor, SaarGummi, SK Innovation, Furukawa Industrial Battery, Magna Palfinger, Magna International, YAPP Automotive, Jinzhou Rongtong Metal Products, Mitsui Chemical, ARRK, Taizhou Sunrise Power, Kongsberg Automotive, Hyundai Kefico, VISICK, Kautex Textron, Activeon

    Electric Vehicle Battery Housing Market Trends

    Emerging trends in the Electric Vehicle Battery Housing Market include increasing demand for lightweight and durable materials, such as composites and aluminum alloys, to reduce vehicle weight and improve range. Safety concerns drive the adoption of advanced thermal management systems and robust battery cooling solutions to prevent overheating and fires. The market is also witnessing a shift towards standardized battery designs and modular packaging approaches to facilitate interchangeability and reduce production costs.

    The ongoing transition towards electric mobility is driving innovation in battery housing solutions, which are increasingly recognized for their role in enhancing safety and performance in electric vehicles.

    U.S. Department of Energy

    Electric Vehicle Battery Housing Market Drivers

    Market Growth Projections

    The Global Electric Vehicle Battery Housing Market Industry is poised for substantial growth, with projections indicating a market size of 136.5 USD Billion by 2035. The anticipated compound annual growth rate of 12.55% from 2025 to 2035 highlights the increasing importance of battery housing solutions in the electric vehicle sector. This growth trajectory suggests that stakeholders in the industry must adapt to evolving technologies and consumer preferences to remain competitive. The market's expansion is likely to be driven by a combination of factors, including technological advancements, regulatory support, and rising demand for electric vehicles, which collectively shape the future of battery housing.

    Rising Demand for Electric Vehicles

    The increasing consumer preference for electric vehicles is a primary driver of the Global Electric Vehicle Battery Housing Market Industry. As more individuals and businesses transition to electric mobility, the demand for efficient battery housing solutions rises. This shift is evidenced by the projected market size of 37.2 USD Billion in 2024, which reflects a growing recognition of the environmental benefits associated with electric vehicles. Furthermore, government incentives and regulations aimed at reducing carbon emissions are likely to bolster this trend, leading to a more robust market for battery housing solutions that support the evolving electric vehicle landscape.

    Expansion of Charging Infrastructure

    The expansion of electric vehicle charging infrastructure is a vital driver for the Global Electric Vehicle Battery Housing Market Industry. As more charging stations become available, the convenience of owning electric vehicles increases, thereby boosting their adoption rates. This trend necessitates the development of robust battery housing solutions that can withstand varying environmental conditions and ensure optimal performance. The growth of charging networks is likely to create a ripple effect, encouraging manufacturers to innovate and enhance battery housing designs to meet the demands of a rapidly evolving market. This interconnected growth is essential for the sustained success of the electric vehicle ecosystem.

    Growing Investment in Renewable Energy

    The increasing investment in renewable energy sources is a significant factor influencing the Global Electric Vehicle Battery Housing Market Industry. As the world shifts towards sustainable energy solutions, the integration of electric vehicles with renewable energy systems becomes more prevalent. This synergy necessitates advanced battery housing solutions that can efficiently store energy generated from renewable sources. The anticipated growth in the electric vehicle market, coupled with the rising demand for energy storage solutions, is expected to propel the battery housing market forward, aligning with global sustainability goals and enhancing the overall market landscape.

    Technological Advancements in Battery Design

    Innovations in battery technology significantly influence the Global Electric Vehicle Battery Housing Market Industry. Enhanced battery designs, such as solid-state batteries and improved thermal management systems, necessitate advanced housing solutions that can accommodate these developments. As manufacturers strive to increase energy density and reduce weight, the demand for specialized battery housings that ensure safety and performance is expected to grow. This trend is likely to contribute to the market's expansion, with projections indicating a market size of 136.5 USD Billion by 2035, underscoring the importance of integrating cutting-edge technology into battery housing.

    Regulatory Support and Environmental Policies

    Government regulations and environmental policies play a crucial role in shaping the Global Electric Vehicle Battery Housing Market Industry. Many countries are implementing stringent emissions standards and providing incentives for electric vehicle adoption, which indirectly drives the demand for efficient battery housing. For instance, initiatives aimed at promoting sustainable transportation are likely to create a favorable environment for battery housing manufacturers. This regulatory landscape not only encourages innovation but also supports the growth of the market, as stakeholders seek to comply with evolving standards while meeting consumer expectations for eco-friendly solutions.

    Market Segment Insights

    Electric Vehicle Battery Housing Market Segment Insights:

    Electric Vehicle Battery Housing Market Segment Insights:

    Electric Vehicle Battery Housing Market Battery Type Insights

    Electric Vehicle Battery Housing Market Battery Type Insights

    The battery type segment of the Electric Vehicle Battery Housing Market is expected to grow significantly in the coming years, driven by the increasing adoption of electric vehicles. Lithium-ion batteries are currently the most popular type of battery used in electric vehicles, and this trend is expected to continue in the future. Lithium-ion batteries offer a number of advantages over other types of batteries, including high energy density, long cycle life, and low maintenance requirements.

    The Electric Vehicle Battery Housing Market revenue for Lithium-ion Batteries segment is projected to reach USD 20.45 billion by 2024, growing at a CAGR of 13.2%.

    The growth of this segment is attributed to the increasing demand for electric vehicles, as well as the declining cost of lithium-ion batteries. Nickel-metal hydride batteries are another type of battery that is used in electric vehicles. Nickel-metal hydride batteries offer a number of advantages over lead-acid batteries, including higher energy density and longer cycle life. However, nickel-metal hydride batteries are more expensive than lead-acid batteries, which has limited their adoption in electric vehicles. Lead-acid batteries are the least expensive type of battery used in electric vehicles.

    However, lead-acid batteries also have a number of disadvantages, including low energy density, short cycle life, and high maintenance requirements.

    Electric Vehicle Battery Housing Market Housing Material Insights

    Electric Vehicle Battery Housing Market Housing Material Insights

    The Electric Vehicle Battery Housing Market is segmented based on housing material into Aluminum, Carbon Fiber Reinforced Plastic (CFRP), Steel, and Magnesium. Aluminum dominated the market in 2023, accounting for over 50% of the global revenue. The high strength-to-weight ratio, corrosion resistance, and recyclability of Aluminum make it an ideal material for battery housing applications. CFRP is gaining traction due to its lightweight and high strength, offering better protection for the battery pack. Steel is a cost-effective option with good structural integrity, but its weight can be a limiting factor.

    Magnesium offers a lightweight and durable alternative to Aluminum, but its higher cost may hinder its widespread adoption.

    Electric Vehicle Battery Housing Market Mounting Type Insights

    Electric Vehicle Battery Housing Market Mounting Type Insights

    The Electric Vehicle Battery Housing Market is segmented by Mounting Type into Underbody Mounting, Battery Pack Integration (BPI), and Rear-Mounted Battery Pack. Among these, the Underbody Mounting segment accounted for the largest revenue share in 2023 and is expected to maintain its dominance throughout the forecast period. The growing demand for EVs with increased battery capacity and range is driving the growth of the Underbody Mounting segment. Additionally, advancements in battery technology, such as the development of high-energy-density batteries, are making it possible to package more batteries within the underbody space, further contributing to the growth of this segment.

    The Battery Pack Integration (BPI) segment is also expected to witness significant growth during the forecast period, owing to the increasing adoption of integrated battery systems in EVs. BPI offers advantages such as reduced weight, improved space utilization, and enhanced safety, making it an attractive option for EV manufacturers. The Rear-Mounted Battery Pack segment, on the other hand, is projected to have a relatively smaller market share due to the limited space available in the rear of the vehicle and the challenges associated with packaging and cooling the battery pack in this location.

    Electric Vehicle Battery Housing Market Cooling System Insights

    Electric Vehicle Battery Housing Market Cooling System Insights

    The cooling system segment of the Electric Vehicle Battery Housing Market is expected to grow significantly in the coming years, driven by the increasing demand for electric vehicles. The market is segmented into three main types: air cooling, liquid cooling, and immersion cooling. Air cooling is the most common type of cooling system used in electric vehicle battery housings. It is a relatively simple and inexpensive system that uses air to cool the battery pack.

    However, air cooling is not as efficient as liquid cooling or immersion cooling, and it can lead to overheating of the battery pack in certain conditions. Liquid cooling is a more efficient cooling system than air cooling.

    It uses a liquid coolant to cool the battery pack, which provides better temperature control and prevents overheating. However, liquid cooling systems are more complex and expensive than air cooling systems. Immersion cooling is the most efficient cooling system for electric vehicle battery housings. It involves submerging the battery pack in a dielectric fluid, which provides excellent temperature control and prevents overheating. The cooling system segment is expected to grow at a slightly faster rate than the overall market, driven by the increasing demand for electric vehicles and the need for more efficient cooling systems.

    Electric Vehicle Battery Housing Market Battery Housing Design Insights

    Electric Vehicle Battery Housing Market Battery Housing Design Insights

    The Electric Vehicle Battery Housing Market is segmented into various types of battery designs, such as cylindrical cell battery housing, pouch cell battery housing, and prismatic cell battery housing. Among these, cylindrical cell battery housing held the largest market share in 2023 and is expected to continue its dominance during the forecast period. The popularity of cylindrical cells can be attributed to their high energy density, longer lifespan, and better safety characteristics compared to other cell designs.

    Prismatic cell battery housing is projected to witness significant growth in the coming years due to its compact design and ability to accommodate a larger number of cells within a limited space. Pouch cell battery housing, on the other hand, offers flexibility in design and lower weight, making it suitable for applications where space and weight constraints are crucial.

    Get more detailed insights about Electric Vehicle Battery Housing Market Research Report-Forecast Till 2034

    Regional Insights

    The Electric Vehicle Battery Housing Market is segmented into North America, Europe, APAC, South America, and MEA. North America held the largest market share in 2023, with a market size of 10.32 billion USD. The region is home to a number of major automotive manufacturers, such as Ford, General Motors, and Tesla, which are investing heavily in the development of electric vehicles. Europe is expected to be the second-largest market, with a market size of 7.85 billion USD in 2023.

    The region has a number of government initiatives in place to promote the adoption of electric vehicles, such as tax incentives and subsidies. APAC is expected to be the fastest-growing market, with a CAGR of 14.2% over the forecast period. The region is home to a number of emerging markets, such as China and India, which are experiencing rapid growth in the automotive industry. South America and MEA are expected to have relatively small market shares but are expected to grow at a steady pace over the forecast period.

    Electric Vehicle Battery Housing Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Electric Vehicle Battery Housing Market are continuously investing in research and development to enhance their product offerings and gain a competitive edge. These leading Electric Vehicle Battery Housing Market players are focusing on developing lightweight, durable, and cost-effective battery housings to meet the increasing demand for electric vehicles. The Electric Vehicle Battery Housing Market industry is witnessing the emergence of new technologies, such as composite materials and additive manufacturing, which are enabling the production of complex and customized battery housings.

    Strategic partnerships and collaborations between Electric Vehicle Battery Housing Market players are also shaping the competitive landscape as companies seek to pool their resources and expertise to address the growing market opportunities.

    Leading Electric Vehicle Battery Housing Market players, such as Ningbo Joyson Electronics, are continuously expanding their global footprint and establishing new production facilities to cater to the increasing demand for electric vehicles. They are also investing in advanced manufacturing technologies to improve production efficiency and reduce costs. The company's commitment to innovation and customer satisfaction has enabled it to maintain its position as a leading player in the Electric Vehicle Battery Housing Market.A prominent competitor in the Electric Vehicle Battery Housing Market is A123 Systems. The company focuses on developing and manufacturing high-performance battery systems for electric vehicles.

    A123 Systems' battery housings are known for their durability, reliability, and ability to withstand extreme temperatures. The company's strong focus on research and development, combined with its commitment to sustainability, has made it a formidable competitor in the Electric Vehicle Battery Housing Market.

    Key Companies in the Electric Vehicle Battery Housing Market market include

    Industry Developments

    • Q2 2024: Novelis to Build $2.5 Billion Aluminum Recycling and Rolling Plant in Bay Minette, Alabama Novelis announced the groundbreaking of a $2.5 billion facility in Alabama, which will produce advanced aluminum products for electric vehicle battery housings and other automotive applications. The plant is expected to supply major EV manufacturers with lightweight battery enclosure materials.
    • Q2 2024: Tesla Announces New Gigafactory in Mexico to Include Dedicated Battery Housing Production Line Tesla confirmed that its new Gigafactory in Nuevo León, Mexico, will feature a dedicated line for manufacturing battery housings for its next-generation electric vehicles, aiming to streamline supply and reduce costs.
    • Q3 2024: Constellium Expands Partnership with Renault to Supply Aluminum Battery Housings for Megane E-Tech Constellium announced an expanded supply agreement with Renault to provide lightweight aluminum battery enclosures for the Megane E-Tech and future EV models, supporting Renault’s electrification strategy.
    • Q3 2024: Ford Opens New Battery Enclosure Manufacturing Facility in Tennessee Ford inaugurated a new facility in Stanton, Tennessee, dedicated to producing battery housings for its electric vehicle lineup, including the F-150 Lightning and upcoming EV models.
    • Q4 2024: LG Magna e-Powertrain Wins Contract to Supply Battery Housings for General Motors’ Ultium Platform LG Magna e-Powertrain secured a multi-year contract to supply advanced battery housing assemblies for GM’s Ultium-based electric vehicles, with production set to begin in late 2024.
    • Q4 2024: Stellantis Invests €300 Million in Italian Plant to Produce EV Battery Housings Stellantis announced a €300 million investment to retool its Mirafiori plant in Turin, Italy, for the production of battery housings and related components for its expanding electric vehicle portfolio.
    • Q1 2025: BYD Launches Integrated Battery Housing Solution for Next-Gen EVs BYD unveiled a new integrated battery housing system designed to improve safety and reduce vehicle weight, with the technology debuting in its 2025 electric vehicle models.
    • Q1 2025: POSCO Chemical Signs Supply Agreement with Hyundai for Aluminum Battery Enclosures POSCO Chemical entered into a long-term agreement to supply Hyundai Motor with aluminum battery enclosures for its upcoming electric vehicle models, strengthening the companies’ collaboration in EV materials.
    • Q2 2025: Rivian Opens New Battery Housing Assembly Line in Illinois Rivian announced the opening of a new assembly line at its Normal, Illinois plant, dedicated to producing battery housings for its R1 and commercial EV platforms.
    • Q2 2025: Magna International Launches Composite Battery Enclosure Production in Michigan Magna International began production of composite battery enclosures at its Michigan facility, supplying lightweight, thermally efficient housings to multiple North American EV manufacturers.
    • Q3 2025: Volkswagen Group and ArcelorMittal Announce Joint Venture for Steel Battery Housings Volkswagen Group and ArcelorMittal formed a joint venture to develop and manufacture advanced steel battery housings for Volkswagen’s next-generation electric vehicles, with production slated to start in late 2025.
    • Q3 2025: CATL to Open European Battery Housing Manufacturing Facility in Hungary CATL revealed plans to open a new facility in Hungary focused on producing battery housings for European automakers, supporting the region’s growing demand for EV components.

    Future Outlook

    Electric Vehicle Battery Housing Market Future Outlook

    The Electric Vehicle Battery Housing Market is projected to grow at a 12.55% CAGR from 2025 to 2035, driven by advancements in battery technology, increasing EV adoption, and regulatory support.

    New opportunities lie in:

    • Develop lightweight, durable materials to enhance battery housing efficiency.
    • Invest in modular designs for scalable production and customization.
    • Leverage smart technology integration for real-time monitoring and safety enhancements.

    By 2035, the market is expected to achieve substantial growth, solidifying its role in the global EV ecosystem.

    Market Segmentation

    Electric Vehicle Battery Housing Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa

    Electric Vehicle Battery Housing Market Battery Type Outlook

    • Aluminum
    • Carbon Fiber Reinforced Plastic (CFRP)
    • Steel
    • Magnesium

    Electric Vehicle Battery Housing Market Mounting Type Outlook

    • Air Cooling
    • Liquid Cooling
    • Immersion Cooling

    Electric Vehicle Battery Housing Market Cooling System Outlook

    • Cylindrical Cell Battery Housing
    • Pouch Cell Battery Housing
    • Prismatic Cell Battery Housing

    Electric Vehicle Battery Housing Market Housing Material Outlook

    • Underbody Mounting
    • Battery Pack Integration (BPI)
    • Rear-Mounted Battery Pack

    Electric Vehicle Battery Housing Market Battery Housing Design Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024   37.18 (USD Billion)
    Market Size 2025   41.85 (USD Billion)
    Market Size 2035 136.54 (USD Billion)
    Compound Annual Growth Rate (CAGR) 12.55% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Toyota Motor, SaarGummi, SK Innovation, Furukawa Industrial Battery, Magna Palfinger, Magna International, YAPP Automotive, Jinzhou Rongtong Metal Products, Mitsui Chemical, ARRK, Taizhou Sunrise Power, Kongsberg Automotive, Hyundai Kefico, VISIC, Kautex Textron, Activeon
    Segments Covered Battery Type, Housing Material, Mounting Type, Cooling System, Battery Housing Design, Regional
    Key Market Opportunities Growing demand for electric vehicles, rising government incentives, advancements in battery technology, expanding EV infrastructure, and increasing focus on sustainability.
    Key Market Dynamics Rising EV sales advancements in battery technology, government incentives, focus on sustainability, and growing demand for lightweight and durable battery housings.
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What was the size of the Electric Vehicle Battery Housing Market in 2023?

    The Electric Vehicle Battery Housing Market was valued at 37.18 Billion USD in 2024.

    What is the expected CAGR of the Electric Vehicle Battery Housing Market from 2024 to 2032?

    The Electric Vehicle Battery Housing Market is expected to grow at a CAGR of 12.55% from 2025 to 2034.

    What is the expected market size of the Electric Vehicle Battery Housing Market in 2032?

    The Electric Vehicle Battery Housing Market is expected to be valued at 121.31 Billion USD in 2034.

    Which application segment held the largest market share in the Electric Vehicle Battery Housing Market in 2023?

    Passenger vehicles held the largest market share in the Electric Vehicle Battery Housing Market in 2023.

    Who are some of the key competitors in the Electric Vehicle Battery Housing Market?

    Some of the key competitors in the Electric Vehicle Battery Housing Market include A123 Systems, BMZ Group, Exide Technologies, Johnson Controls, Panasonic, and Samsung SDI.

    What are the key trends driving the growth of the Electric Vehicle Battery Housing Market?

    Key trends driving the growth of the Electric Vehicle Battery Housing Market include increasing demand for electric vehicles, government regulations promoting electric vehicle adoption, and technological advancements in battery housing materials.

    What are the challenges faced by the Electric Vehicle Battery Housing Market?

    Challenges faced by the Electric Vehicle Battery Housing Market include the high cost of battery housing, safety concerns, and lack of standardization.

    What are the opportunities for the Electric Vehicle Battery Housing Market?

    Opportunities for the Electric Vehicle Battery Housing Market include increasing investment in electric vehicle infrastructure, development of new battery housing materials, and partnerships between automakers and battery housing manufacturers.

    What is the impact of government regulations on the Electric Vehicle Battery Housing Market?

    Government regulations promoting electric vehicle adoption are expected to have a positive impact on the Electric Vehicle Battery Housing Market.

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