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    Industrial Automation Control Systems Market

    ID: MRFR/IA - E/20995-HCR
    128 Pages
    Snehal Singh
    October 2025

    Industrial Automation Control Systems Market Research Report By Automation Level (Basic Automation, Advanced Automation, Fully Integrated Automation), By Component Type (Supervisory Control and Data Acquisition (SCADA), Programmable Logic Controllers (PLCs), Distributed Control Systems (DCS), Robotics), By Application (Manufacturing, Power and Energy, Water and Wastewater, Oil and Gas), By Communication Protocol (Modbus, EtherCAT, PROFINET, Ethernet/IP), By Safety Standards (IEC 61508, IEC 62061, ISO 13849-1) and By Regional (North America,...

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    Industrial Automation Control Systems Market Infographic
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    Industrial Automation Control Systems Market Summary

    The Global Industrial Automation Control Systems Market is projected to grow from 314.03 USD Billion in 2024 to 608.11 USD Billion by 2035.

    Key Market Trends & Highlights

    Industrial Automation Control Systems Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 6.58 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 572.4 USD Billion, indicating robust growth potential.
    • in 2024, the market is valued at 314.03 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of automation technologies due to increasing demand for operational efficiency is a major market driver.

    Market Size & Forecast

    2024 Market Size 314.03 (USD Billion)
    2035 Market Size 608.11 (USD Billion)
    CAGR (2025-2035) 6.19%

    Major Players

    Honeywell International, Kuka, Phoenix Contact, ABB Robotics, General Electric, Yaskawa, ABB, Schneider Electric, FANUC, Emerson Electric, Mitsubishi Electric, Omron, Yokogawa Electric, Rockwell Automation, Siemens

    Industrial Automation Control Systems Market Trends

    The Industrial Automation Control Systems market exhibits compelling trends that shape its landscape. Key market drivers include rising demand for automation to enhance efficiency, increased adoption of Industry 4.0 technologies, and government initiatives supporting smart manufacturing. Opportunities abound for vendors in exploring emerging markets, providing customized solutions, and leveraging cloud-based services.

    Recent trends witness a surge in artificial intelligence (AI) and machine learning (ML) integration within industrial automation systems, enabling predictive maintenance and optimizing production processes. The adoption of wireless communication technologies, such as 5G, allows for greater connectivity and remote monitoring capabilities. Cybersecurity concerns remain a critical factor, driving the development of robust security solutions to safeguard industrial networks from cyber threats.

    The convergence of operational technology (OT) and information technology (IT) presents a growing trend in the market. This convergence enables greater coordination between production systems and business processes, leading to improved decision-making and increased operational efficiency. By leveraging data analytics and visualization tools, industries can gain valuable insights into their operations and make data-driven decisions that enhance productivity and minimize downtime.

    The ongoing evolution of industrial automation control systems appears to be driven by the increasing demand for operational efficiency and the integration of advanced technologies, suggesting a transformative shift in manufacturing practices.

    U.S. Department of Commerce

    Industrial Automation Control Systems Market Drivers

    Government Initiatives and Support

    Government initiatives and support play a crucial role in shaping the Global Industrial Automation Control Systems Market Industry. Many governments worldwide are promoting automation through funding, incentives, and regulatory frameworks aimed at enhancing industrial competitiveness. For instance, initiatives to modernize manufacturing infrastructure and promote smart factories are gaining traction. These efforts are likely to stimulate investment in automation technologies, contributing to the market's growth. As a result, the industry is poised for expansion, with a projected market value of 284 USD Billion in 2024, reflecting the positive impact of governmental support on automation adoption.

    Integration of IoT and Smart Technologies

    The integration of Internet of Things (IoT) and smart technologies significantly influences the Global Industrial Automation Control Systems Market Industry. IoT enables real-time data collection and analysis, facilitating improved decision-making and operational efficiency. For example, smart sensors and devices allow for predictive maintenance, reducing downtime and enhancing productivity. As industries adopt these technologies, the market is expected to expand, with projections indicating a growth to 572.4 USD Billion by 2035. This integration not only optimizes processes but also fosters innovation, making it a critical driver in the evolving landscape of industrial automation.

    Advancements in Robotics and AI Technologies

    Advancements in robotics and artificial intelligence (AI) technologies are transforming the Global Industrial Automation Control Systems Market Industry. These innovations enable the development of sophisticated automation solutions that enhance operational efficiency and flexibility. For instance, AI-driven robots can adapt to changing production demands, optimizing workflows and reducing lead times. The integration of these technologies is likely to drive market growth, as industries seek to leverage the benefits of automation. With a projected market value of 284 USD Billion in 2024, the industry is set to expand significantly, fueled by ongoing advancements in robotics and AI.

    Focus on Energy Efficiency and Sustainability

    The Global Industrial Automation Control Systems Market Industry is increasingly driven by a focus on energy efficiency and sustainability. Industries are under pressure to reduce their carbon footprints and optimize energy consumption, prompting the adoption of automation solutions that enhance energy management. For example, automated systems can monitor energy usage in real-time, allowing for adjustments that lead to significant savings. This trend aligns with global sustainability goals, making automation a key component in achieving these objectives. As industries prioritize sustainability, the market is expected to grow, reaching an estimated 572.4 USD Billion by 2035.

    Rising Demand for Automation in Manufacturing

    The Global Industrial Automation Control Systems Market Industry experiences a notable surge in demand due to the increasing need for automation in manufacturing processes. Industries are striving to enhance productivity and reduce operational costs, which automation facilitates effectively. For instance, sectors such as automotive and electronics are adopting advanced control systems to streamline operations. The market is projected to reach 284 USD Billion in 2024, reflecting a robust growth trajectory. This trend is likely to continue as manufacturers increasingly recognize the benefits of automation, leading to a compound annual growth rate of 6.58% from 2025 to 2035.

    Market Segment Insights

    Industrial Automation Control Systems Market Automation Level Insights  

    The Industrial Automation Control Systems Market can depend on automation level include such as basic automation, advanced automation, and fully integrated automation. Basic automation. Basic automation implies the usage of programmable logic controllers and other simple control devices to automate simple and repeating tasks. This level of automation is used in small and medium manufacturing facilities.

    Industrial Automation Control Systems Market for basic automation $ 123.45 bn for 2024 and grow at a CAGR of 5.6% by then.Advanced automation. Advanced automation implies the usage of more sophisticated control systems including distributed control systems and SCADA. This type of automation is more frequent in large manufacturing facilities and provides more flexibility than basic automation does. 

    Industrial Automation Control Systems Market for advanced automation $ 189.67 bn for 2024 and grow at a CAGR of 6.3% by then. Fully integrated automation. Fully integrated automation implies that a manufacturing operation is controlled by a single automation system. This level of automation is more frequent in modern and advanced manufacturing facilities and provides the highest level of efficiency. Industrial Automation Control Systems Market for fully integrated automation $ 265.89 bn for 2024 and grow at a CAGR of 7.1% by then.

    The increased usage of automation in this industry is caused by multiple factors including the necessity to make manufacturing facilities more efficient and to reduce costs. The demand for these systems will also be stimulated by the rising popularity of Industry 4.0 technologies such as IIoT and cloud computing.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Industrial Automation Control Systems Market Component Type Insights  

    The Industrial Automation Control Systems Market is divided by Component Type, which includes Supervisory Control and Data Acquisition, Programmable Logic Controllers, Distributed Control Systems, and Robotics. The SCADA segment was responsible for the largest market share in 2023, and the segment is expected to continue to dominate the market over the forecast period. The growth of the segment is attributable to the increasing adoption of SCADA systems in various industries including manufacturing, oil gas, and power generation. 

    The PLCs segment is expected to experience significant growth over the forecast period due to the growing demand for automation in the manufacturing industries. Growth is also expected to be moderate for the DCS segment due to the increasing use of DCS systems in process industries. The Robotics segment is expected to exhibit the highest growth rate over the forecast period. This growth is due to rapidly increasing adoption of robotics for various applications including manufacturing, healthcare, and coordination.

    Industrial Automation Control Systems Market Application Insights  

    Application Segment Insights and Overview The Industrial Automation Control Systems Market is segmented by application into Manufacturing, Power and Energy, Water and Wastewater, and Oil and Gas. The Manufacturing segment held the largest market share in 2023, accounting for over 40% of the global market revenue. This dominance is attributed to the increasing adoption of automation solutions in manufacturing industries to improve efficiency, productivity, and safety. 

    The Power and Energy segment is expected to witness significant growth over the forecast period due to the rising demand for Building Automation Control Systems in power plants and renewable energy projects. The Water and Wastewater segment is also projected to grow steadily, driven by government regulations and the need for efficient water management. The Oil and Gas segment is expected to experience moderate growth, supported by the increasing use of automation systems for exploration, production, and refining operations.

    Industrial Automation Control Systems Market Communication Protocol Insights  

    The Communication Protocol segment of the Industrial Automation Control Systems Market is anticipated to exhibit significant growth in the coming years, driven by the increasing adoption of industrial automation solutions Building and the need for efficient and reliable communication networks. EtherCAT, with its high speed and determinism, is gaining traction in applications requiring precise control and synchronization. PROFINET, developed by Siemens, is widely adopted in the automotive and manufacturing sectors, offering high performance and reliability. 

    Ethernet/IP, based on the Common Industrial Protocol (CIP), provides seamless integration with Rockwell Automation systems and is popular in the process automation industry. As industries continue to automate processes and seek improved efficiency and connectivity, the demand for advanced communication protocols is likely to drive the growth of the Industrial Automation Control Systems Market.

    Industrial Automation Control Systems Market Safety Standards Insights  

    Safety Standards Safety standards play a critical role in the industrial automation control systems market, ensuring the reliability and safety of these systems. Key safety standards include IEC 61508, IEC 62061, and ISO 13849-1. IEC 61508, specifically designed for the functional safety of electrical/electronic/programmable electronic safety-related systems, had a market size of USD 1.2 billion in 2023 and is projected to reach USD 2.1 billion by 2032, growing at a CAGR of 6.5%. 

    IEC 62061, focusing on the safety of machinery, is expected to witness significant growth in the coming years due to increasing automation in various industries.ISO 13849-1, which provides guidance on the design and validation of safety-related parts of control systems, is also gaining traction as industries prioritize safety and compliance. The adherence to these safety standards ensures the proper functioning of industrial automation control systems, minimizes risks, and enhances overall system performance.

    Get more detailed insights about Industrial Automation Control Systems Market Research Report - Global Forecast 2032

    Regional Insights

    The Industrial Automation Control Systems Market is segmented into North America, Europe, APAC, South America, and MEA. North America is the largest market for industrial automation control systems, accounting for over 35% of the global market in 2023. The region is home to a large number of industrial automation vendors, as well as a large installed base of industrial automation systems. Europe is the second-largest market for industrial automation control systems, accounting for over 30% of the global market in 2023. 

    The region has a strong manufacturing sector, which is driving demand for industrial automation systems.APAC is the third-largest market for industrial automation control systems, accounting for over 20% of the global market in 2023. The region is experiencing rapid economic growth, which is driving demand for industrial automation systems. South America and MEA are small markets for industrial automation control systems, but they are expected to grow rapidly in the coming years.

    Industrial Automation Control Systems Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Search for measures to earn a competitive advantage is a continuous process implemented by major players in the Industrial Automation Control Systems Market. Major Industrial Automation Control Systems Market players are investing in research and development to create innovative products and solutions. They are also focusing on geographical expansion to reach new target audiences. The Industrial Automation Control Systems Market expansion is primarily driven by the rising adoption of automation in various industries. 

    The Industrial Automation Control Systems Market major leading players try to achieve a sustainable economic scale to withstand the current limitation imposed by the government on the corrosion of electronic waste. The efficiency of major market participants is determined on the basis of their competitive advantages. The Industrial Automation Control Systems Market report offers a forward-looking perspective on the critical factors such as the growth drivers and part restraint that determine the outcome of the Industrial Automation Control Systems Market.

    Siemens is a principal key market player in the Industrial Automation Control Systems Market. The Siemens Company operates in more than 200 countries. Siemens offers numerous types of product and solutions for enhancing the automation process such as PLCs, DCSs, and HMIs. The company has a customer base in Europe, the Americas, and Asia at its sales office. Siemens put emphasis on developing innovative products and solutions to meet the requirements of customers. Honeywell is another dominant player in the Industrial Automation Control Systems Market.

    The company offers several types of products and solutions as Siemens such as PLCs, DCSs, and HMIs. Honeywell operates its customer bases in North America, Europe, and Asia at its sales office. The Honeywell company focuses on providing the customer with integrated solutions that enhance productivity and efficiency.

    Key Companies in the Industrial Automation Control Systems Market market include

    Industry Developments

    On July 23, 2024, Nozomi Networks Inc, a pioneer in OT and IoT security, officially launched Arc Embedded, which is the first-of-its-kind security sensor for OT and IoT that could be built into Mitsubishi Electric’s programmable logic controllers (PLC). 

    In February 2023, ABB launched a new version of its ABB Ability™ Symphony® Plus distributed control system (DCS) to further the digitalization process in the power generation and water sectors. 

    March 2022 witnessed the establishment of the “Collaborative Engineering Center (China)” inside Mitsubishi Electric Corporation’s subsidiary, Mitsubishi Electric Automation (China) Ltd.

    The center was opened in April 2022 to develop factory automation applications that suit the ever-changing needs of the Chinese market. The applications are mainly done in the automotive industry, logistics, and food and beverage industries, as well as digital areas like semiconductors and data centers. 

    Recent developments in the Industrial Automation Control Systems Market include the growing adoption of Industrial Internet of Things (IIoT) and Industry 4.0 technologies, increasing demand for automated solutions to enhance efficiency and productivity, and government initiatives promoting digital transformation in industrial sectors. 

    Key current affairs shaping the market include strategic partnerships and acquisitions among industry players, such as the recent collaboration between Siemens and Rockwell Automation to enhance their automation offerings. Moreover, the focus on sustainability and energy efficiency is driving the demand for smart and connected automation systems. These trends indicate a promising future for the Industrial Automation Control Systems Market, with a projected market size of USD 478.0 billion by 2032, exhibiting a CAGR of 6.19% during the forecast period (2024-2032).

    Future Outlook

    Industrial Automation Control Systems Market Future Outlook

    The Industrial Automation Control Systems Market is projected to grow at a 6.19% CAGR from 2025 to 2035, driven by advancements in IoT, AI integration, and demand for operational efficiency.

    New opportunities lie in:

    • Develop AI-driven predictive maintenance solutions to enhance system reliability.
    • Invest in cybersecurity measures tailored for automation systems to mitigate risks.
    • Explore partnerships with IoT firms to create integrated smart manufacturing solutions.

    By 2035, the market is expected to exhibit robust growth, reflecting advancements in technology and increased adoption across industries.

    Market Segmentation

    Industrial Automation Control Systems Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Industrial Automation Control Systems Market Application Outlook

    • Modbus
    • EtherCAT
    • PROFINET
    • Ethernet/IP

    Industrial Automation Control Systems Market Component Type Outlook

    • Manufacturing
    • Power and Energy
    • Water and Wastewater
    • Oil and Gas

    Industrial Automation Control Systems Market Automation Level Outlook

    • Supervisory Control and Data Acquisition (SCADA)
    • Programmable Logic Controllers (PLCs)
    • Distributed Control Systems (DCS)
    • Robotics

    Industrial Automation Control Systems Market Safety Standards Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Industrial Automation Control Systems Market Communication Protocol Outlook

    • IEC 61508
    • IEC 62061
    • ISO 13849-1

    Report Scope

    Report Attribute/Metric Details
    Market Size 2035 608.11 (USD Billion)
    Compound Annual Growth Rate (CAGR) 6.19% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Honeywell International, Kuka, Phoenix Contact, ABB Robotics, General Electric, Yaskawa, ABB, Schneider Electric, FANUC, Emerson Electric, Mitsubishi Electric, Omron, Yokogawa Electric, Rockwell Automation, Siemens
    Segments Covered Automation Level, Component Type, Application, Communication Protocol, Safety Standards, Regional
    Key Market Opportunities AIpowered automation Datadriven insights Predictive maintenance IoT integration Cloud computing
    Key Market Dynamics 1 Increasing demand for automation in manufacturing2 Growing adoption of smart sensors and IoT devices3 Government incentives for energy efficiency4 Focus on predictive maintenance and remote monitoring5 Convergence of IT and OT systems
    Countries Covered North America, Europe, APAC, South America, MEA
    Market Size 2024 314.03 (USD Billion)
    Market Size 2025 333.48 (USD Billion)

    FAQs

    What is the market size of the Global Industrial Automation Control Systems industry?

    The Industrial Automation Control Systems Market was valued at USD 278.47 billion in 2023 and is expected to reach a value of USD 478.0 billion by 2032, growing at a CAGR of 6.19% over the forecast period.

    What are the key regions contributing to the growth of the Industrial Automation Control Systems Market?

    North America, Europe, Asia-Pacific, Latin America, and Middle East Africa are the key regions contributing to the growth of the Industrial Automation Control Systems Market. Asia-Pacific is expected to hold the largest market share during the forecast period due to the increasing adoption of automation solutions in various industries, such as automotive, electronics, and manufacturing.

    What are the major applications of Industrial Automation Control Systems?

    Industrial Automation Control Systems are used in a wide range of applications, including process control, discrete manufacturing, power generation and distribution, oil and gas, and water and wastewater treatment. They help to improve efficiency, productivity, and safety in industrial operations.

    Who are the key competitors in the Industrial Automation Control Systems Market?

    Key competitors in the Industrial Automation Control Systems Market include ABB, Rockwell Automation, Siemens, Schneider Electric, Honeywell, Emerson, Yokogawa, Mitsubishi Electric, and Omron.

    What are the key trends and challenges in the Industrial Automation Control Systems Market?

    Key trends in the Industrial Automation Control Systems Market include the adoption of Industry 4.0 technologies, such as cloud computing, artificial intelligence, and the Internet of Things (IoT). Challenges include the need for skilled workers and the security risks associated with connected devices.

    What is the growth rate of the Industrial Automation Control Systems Market?

    The Industrial Automation Control Systems Market is expected to grow at a CAGR of 6.19% from 2023 to 2032.

    What are the factors driving the growth of the Industrial Automation Control Systems Market?

    Factors driving the growth of the Industrial Automation Control Systems Market include the increasing demand for automation solutions to improve efficiency and productivity, the growing adoption of Industry 4.0 technologies, and the increasing need for remote monitoring and control capabilities.

    What are the challenges facing the Industrial Automation Control Systems Market?

    Challenges facing the Industrial Automation Control Systems Market include the shortage of skilled workers, the security risks associated with connected devices, and the need for continuous investment in research and development.

    What are the opportunities for growth in the Industrial Automation Control Systems Market?

    Opportunities for growth in the Industrial Automation Control Systems Market include the increasing adoption of Industrie 4.0 technologies, the growing demand for remote monitoring and control capabilities, and the increasing need for automation solutions to improve efficiency and productivity.

    What are the key market trends in the Industrial Automation Control Systems Market?

    Key market trends in the Industrial Automation Control Systems Market include the adoption of Industry 4.0 technologies, such as cloud computing, artificial intelligence, and the Internet of Things (IoT), the increasing demand for remote monitoring and control capabilities, and the growing need for automation solutions to improve efficiency and productivity.

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