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Industrial Control for Process Automation Market

ID: MRFR/SEM/42124-HCR
200 Pages
Aarti Dhapte
October 2025

Industrial Control for Process Automation Market Research Report By Application (Manufacturing, Oil and Gas, Water and Wastewater Management, Food and Beverage, Pharmaceutical), By Control Type (Distributed Control System, Programmable Logic Controller, Supervisory Control and Data Acquisition, Human-Machine Interface), By Component (Cables and Connectors, Sensors, Controllers, Actuators, Software Solutions), By End Use Industry (Chemical, Energy and Power, Automotive, Mining, Consumer Goods) and By Regional (North America, Europe, South Ame... read more

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Industrial Control for Process Automation Market Summary

As per MRFR analysis, the Industrial Control for Process Automation Market was estimated at 78.32 USD Billion in 2024. The Industrial Control for Process Automation industry is projected to grow from 81.42 USD Billion in 2025 to 120.06 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.96 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Industrial Control for Process Automation Market is poised for substantial growth driven by technological advancements and increasing demand for automation solutions.

  • The integration of smart technologies is transforming operational efficiencies across various sectors.
  • A growing focus on sustainability is prompting industries to adopt greener practices in process automation.
  • The rise of cybersecurity measures is becoming critical as industries seek to protect their automated systems from threats.
  • Increased demand for automation solutions and advancements in industrial IoT are key drivers propelling the market, particularly in North America and the Asia-Pacific region, with manufacturing and oil and gas segments leading the way.

Market Size & Forecast

2024 Market Size 78.32 (USD Billion)
2035 Market Size 120.06 (USD Billion)
CAGR (2025 - 2035) 3.96%

Major Players

Siemens (DE), Rockwell Automation (US), Schneider Electric (FR), Honeywell (US), Emerson Electric (US), ABB (CH), Mitsubishi Electric (JP), Yokogawa Electric (JP), General Electric (US)

Industrial Control for Process Automation Market Trends

The Industrial Control for Process Automation Market is currently experiencing a transformative phase, driven by advancements in technology and the increasing demand for efficiency across various sectors. Automation technologies are being integrated into manufacturing processes, enhancing productivity and reducing operational costs. This shift towards automation is not merely a trend but appears to be a fundamental change in how industries operate. Companies are increasingly adopting smart technologies, such as artificial intelligence and machine learning, to optimize their processes and improve decision-making. As a result, the market is likely to witness a surge in the adoption of integrated solutions that combine hardware and software for seamless operations. Moreover, the emphasis on sustainability and energy efficiency is shaping the future of the Industrial Control for Process Automation Market. Organizations are seeking solutions that not only enhance performance but also minimize environmental impact. This growing awareness is prompting investments in eco-friendly technologies and practices. Consequently, the market landscape is evolving, with a focus on developing innovative solutions that align with global sustainability goals. The interplay between technological advancements and environmental considerations suggests a dynamic future for the Industrial Control for Process Automation Market, where adaptability and innovation will be key drivers of success.

Integration of Smart Technologies

The integration of smart technologies, such as artificial intelligence and the Internet of Things, is reshaping the Industrial Control for Process Automation Market. These innovations enable real-time data analysis and predictive maintenance, enhancing operational efficiency and reducing downtime.

Focus on Sustainability

A growing emphasis on sustainability is influencing the Industrial Control for Process Automation Market. Companies are increasingly adopting eco-friendly practices and technologies, aiming to reduce their carbon footprint while maintaining productivity.

Rise of Cybersecurity Measures

As automation systems become more interconnected, the need for robust cybersecurity measures is becoming paramount. The Industrial Control for Process Automation Market is witnessing a rise in investments aimed at protecting sensitive data and ensuring system integrity.

Industrial Control for Process Automation Market Drivers

Advancements in Industrial IoT

The Industrial Control for Process Automation Market is significantly influenced by advancements in the Industrial Internet of Things (IIoT). The integration of IIoT technologies enables real-time monitoring and control of industrial processes, leading to improved efficiency and reduced operational costs. As sensors and connected devices become more prevalent, industries are leveraging data analytics to enhance predictive maintenance and minimize downtime. The IIoT market is expected to witness substantial growth, with estimates suggesting it could reach a valuation of over 1 trillion dollars by 2025. This technological evolution is likely to reshape the landscape of process automation, making it more responsive and adaptable to changing operational demands.

Growing Focus on Energy Efficiency

The Industrial Control for Process Automation Market is witnessing a growing focus on energy efficiency as organizations strive to reduce operational costs and environmental impact. Automation technologies play a crucial role in optimizing energy consumption by enabling precise control over industrial processes. This shift towards energy-efficient solutions is driven by both regulatory pressures and corporate sustainability goals. Data indicates that energy-efficient automation systems can reduce energy consumption by up to 30%, making them an attractive investment for industries looking to enhance their sustainability profile. As energy costs continue to rise, the demand for innovative automation solutions that promote energy efficiency is likely to increase, further propelling market growth.

Integration of Artificial Intelligence

The Industrial Control for Process Automation Market is increasingly integrating artificial intelligence (AI) into automation systems. AI technologies enhance the capabilities of traditional automation by enabling predictive analytics, machine learning, and advanced data processing. This integration allows for more intelligent decision-making and process optimization, which can lead to significant cost savings and improved operational performance. Industries are beginning to recognize the potential of AI to transform their automation strategies, with forecasts suggesting that AI in industrial applications could reach a market size of over 15 billion dollars by 2025. The adoption of AI-driven automation solutions is likely to redefine operational paradigms, making processes more agile and responsive to market demands.

Increased Demand for Automation Solutions

The Industrial Control for Process Automation Market is experiencing a notable surge in demand for automation solutions. This trend is primarily driven by the need for enhanced operational efficiency and productivity across various sectors. Industries such as manufacturing, oil and gas, and pharmaceuticals are increasingly adopting automation technologies to streamline processes and reduce human error. According to recent data, the automation market is projected to grow at a compound annual growth rate of approximately 9% over the next five years. This growth is indicative of a broader shift towards automated systems that can provide real-time data and analytics, thereby facilitating informed decision-making and optimizing resource allocation.

Regulatory Compliance and Safety Standards

The Industrial Control for Process Automation Market is increasingly shaped by stringent regulatory compliance and safety standards. Industries are compelled to adopt advanced automation solutions to meet these regulations, which aim to enhance safety and environmental sustainability. Compliance with standards such as ISO 9001 and OSHA regulations necessitates the implementation of automated systems that can ensure consistent quality and safety in operations. As a result, companies are investing in process automation technologies that not only comply with regulations but also improve overall operational integrity. This trend is expected to drive market growth, as organizations prioritize compliance to mitigate risks and enhance their reputational standing.

Market Segment Insights

By Application: Manufacturing (Largest) vs. Oil and Gas (Fastest-Growing)

In the Industrial Control for Process Automation Market, Manufacturing leads the application segment, commanding a significant share due to its diverse automation needs across various production lines. This segment capitalizes on technological advancements to optimize efficiency, reduce downtime, and improve product quality, thus maintaining its position as the primary focus for many automation solutions. Oil and Gas follows closely behind, exhibiting a growing share as companies in this sector increasingly adopt advanced automation technologies to enhance safety, efficiency, and regulatory compliance in extraction and refining processes.

Manufacturing (Dominant) vs. Oil and Gas (Emerging)

Manufacturing remains the dominant application within the Industrial Control for Process Automation Market, driven by the demand for increased production efficiency and the integration of smart manufacturing initiatives such as Industry 4.0. This sector encompasses a variety of processes, from assembly lines to complex manufacturing systems, necessitating sophisticated control solutions to enhance operational reliability. Conversely, Oil and Gas is emerging as a fast-growing application area, spurred by the need for innovative automation solutions that address challenges such as hazardous environments, stringent regulations, and the integration of renewable energy sources. These disparate but interlinked sectors underline the need for tailored automation solutions to meet evolving industry demands.

By Control Type: Distributed Control System (Largest) vs. Programmable Logic Controller (Fastest-Growing)

In the Industrial Control for Process Automation Market, the control type segment is diverse, comprising Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Supervisory Control and Data Acquisition (SCADA), and Human-Machine Interfaces (HMI). Among these, Distributed Control Systems hold the largest market share due to their widespread adoption in complex industrial processes. Programmable Logic Controllers are also significant and are witnessing rapid growth as industries seek to enhance automation efficiency and flexibility.

Control Types: DCS (Dominant) vs. PLC (Emerging)

Distributed Control Systems (DCS) are characterized by their capacity to control large and complex processes across various industrial sectors, offering centralized monitoring and control capabilities. They are dominant in industries such as oil and gas, chemicals, and power generation. In contrast, Programmable Logic Controllers (PLC) are emerging as a vital component of automation due to their versatility and ease of integration with various systems. PLCs are increasingly favored for their ability to perform time-sensitive tasks in manufacturing environments, driving their rapid growth. As industries embrace the latest automation technologies, the demand for PLCs is projected to escalate, complementing the efficiency provided by DCS.

By Component: Controllers (Largest) vs. Software Solutions (Fastest-Growing)

The 'Component' segment of the Industrial Control for Process Automation Market is primarily dominated by Controllers, which hold the largest market share among the key components. Following Controllers, Cables and Connectors, Sensors, Actuators, and Software Solutions contribute to the overall market, although their shares vary significantly. Software Solutions are emerging as an increasingly critical player in this space, gaining attention due to their integral role in enhancing automation processes and efficiency.

Controllers (Dominant) vs. Software Solutions (Emerging)

Controllers are essential in process automation as they manage the data and operational processes, ensuring smooth and efficient control of industrial machinery and operations. They dominate the market by offering robust performance, reliability, and scalability across various applications. On the other hand, Software Solutions are emerging rapidly, driven by advancements in IoT and data analytics, catering to industries looking for innovative ways to enhance automation. The rise of digital twins and predictive maintenance practices is propelling Software Solutions into the spotlight, making them vital for companies looking to optimize their processes and improve their operational efficiencies.

By End Use Industry: Chemical (Largest) vs. Energy and Power (Fastest-Growing)

Within the Industrial Control for Process Automation Market, the distribution among end use industries reveals that the Chemical sector holds the largest share. Its extensive applications in production processes and efficiency needs create a stable demand for advanced automation solutions. In contrast, the Energy and Power sector is emerging as the fastest-growing segment. Driven by a shift towards sustainable energy sources and the increasing complexity of energy production, this sector presents significant opportunities for automation technology adoption.

Chemical (Dominant) vs. Energy and Power (Emerging)

The Chemical industry stands out as the dominant player in the Industrial Control for Process Automation Market, characterized by its substantial regulatory requirements and the need for precise control in manufacturing processes. Automation solutions here enable enhanced safety, efficiency, and compliance, leading to increased operational efficiency. On the other hand, the Energy and Power sector is considered an emerging segment, propelled by the global transition towards renewable energy and smart grid technologies. This sector is witnessing an integration of advanced automation systems that optimize energy consumption, enhance reliability, and reduce emissions. Together, these industries highlight diverse needs and trends influencing the adoption of automation solutions.

Get more detailed insights about Industrial Control for Process Automation Market

Regional Insights

North America : Innovation and Technology Leader

North America is the largest market for industrial control in process automation, holding approximately 40% of the global market share. The region's growth is driven by technological advancements, increased demand for automation in manufacturing, and supportive government regulations promoting industrial efficiency. The U.S. and Canada are the primary contributors, with a strong focus on integrating IoT and AI technologies into industrial processes. The competitive landscape is characterized by the presence of major players such as Rockwell Automation, Honeywell, and Emerson Electric. These companies are investing heavily in R&D to enhance their product offerings and maintain market leadership. The U.S. government’s initiatives to modernize infrastructure and promote smart manufacturing further bolster the market, ensuring a robust environment for innovation and growth.

Europe : Regulatory Framework and Growth

Europe is the second-largest market for industrial control in process automation, accounting for approximately 30% of the global market share. The region benefits from stringent regulations aimed at enhancing industrial safety and efficiency, driving demand for advanced automation solutions. Countries like Germany and France lead the market, supported by initiatives focused on Industry 4.0 and sustainable manufacturing practices. Germany stands out as a key player, with a strong presence of companies like Siemens and Schneider Electric. The competitive landscape is marked by innovation and collaboration among industry leaders to develop cutting-edge technologies. The European Union's commitment to digital transformation and sustainability further propels market growth, creating opportunities for new entrants and established firms alike.

Asia-Pacific : Emerging Market with High Potential

Asia-Pacific is witnessing rapid growth in the industrial control for process automation market, holding around 25% of the global market share. The region's growth is fueled by increasing industrialization, urbanization, and government initiatives aimed at boosting manufacturing capabilities. Countries like China and Japan are at the forefront, with significant investments in automation technologies to enhance productivity and efficiency. China, in particular, is a major player, with a focus on smart manufacturing and the integration of AI in industrial processes. The competitive landscape features key players such as Mitsubishi Electric and Yokogawa Electric, who are actively expanding their market presence. The region's growing emphasis on digital transformation and smart factories is expected to drive further growth in the coming years, making it a hotspot for innovation in automation.

Middle East and Africa : Resource-Rich with Growth Opportunities

The Middle East and Africa region is gradually emerging in the industrial control for process automation market, holding about 5% of the global market share. The growth is primarily driven by increasing investments in infrastructure and industrial projects, particularly in oil and gas, manufacturing, and utilities. Countries like the UAE and South Africa are leading the charge, with government initiatives aimed at diversifying economies and enhancing industrial capabilities. The competitive landscape is evolving, with both local and international players vying for market share. Companies are focusing on developing tailored solutions to meet the unique needs of the region. The growing emphasis on automation and digitalization in various sectors is expected to create significant opportunities for growth, positioning the region as a potential hub for industrial automation solutions.

Industrial Control for Process Automation Market Regional Image

Key Players and Competitive Insights

The Industrial Control for Process Automation Market is characterized by a multitude of players vying for market share through the development of advanced technologies and solutions designed to enhance operational efficiency and productivity in various industries. This competition is fueled by the increasing adoption of automation systems to streamline processes, reduce human error, and optimize resource utilization. Furthermore, factors such as industrial scaling, the need for safety and compliance with regulations, and the growing demand for real-time data analytics are shaping the landscape of this market.

As participants innovate and expand their product offerings, the market is witnessing dynamic shifts in demand patterns and competitive strategies. Companies are focused on forming strategic alliances, enhancing regional presence, and investing in research and development to stay ahead in this competitive arena. Emerson Electric has established a strong position in the Industrial Control for Process Automation Market, recognized for its innovation and technological expertise. The company offers a comprehensive suite of automation solutions that encompasses process control, measurement, and software systems designed to enhance both efficiency and accuracy in operations.

Emerson Electric's strategy emphasizes integrated solutions that streamline workflows and provide deep insights into operational metrics, thus empowering clients to make informed decisions. The company benefits from a robust global presence characterized by a well-established supply chain and extensive customer networks across various industries, enhancing its ability to provide timely support and tailored solutions. Its continuous advancements in technologies, including IoT and smart manufacturing, further solidify Emerson Electric's competitive edge in addressing the evolving needs of the market.

National Instruments, a key player in the Industrial Control for Process Automation Market, is recognized for its focus on measurement and automation technologies aimed at optimizing performance in manufacturing and engineering processes. The company excels in providing software and hardware solutions that allow businesses to gain precise insights and control over their operations. National Instruments prides itself on its commitment to innovation, regularly updating its product offerings to incorporate emerging technologies that improve system integration and data collection capabilities.

With a strong emphasis on research and development, the company not only enhances existing solutions but also pioneers new approaches to process automation. This dedication helps National Instruments maintain its relevance in a rapidly evolving market, catering to diverse sectors while ensuring adaptability to changing industry trends.

Key Companies in the Industrial Control for Process Automation Market market include

Industry Developments

Recent developments in the Industrial Control for Process Automation Market include significant movements among key players such as Emerson Electric and Siemens, focusing on the advancement of automation technologies. Emerson Electric has been enhancing its digital transformation solutions, while Siemens has been expanding its portfolio through strategic acquisitions aimed at improving operational efficiencies for clients. Meanwhile, Honeywell is launching new products aimed at improving safety and reliability in process automation, reflecting a current shift toward heightened operational security across industries.

Regarding mergers and acquisitions, Rockwell Automation recently acquired a smaller technology firm to bolster its capabilities in industrial IoT, which is crucial for integrating cloud-based solutions into manufacturing environments. Additionally, Mitsubishi Electric is reportedly pursuing collaborations that would broaden its reach in smart factory automation solutions. The collective growth of these companies is contributing to an expanding market valuation, which underscores a robust demand for integrated automation systems that enhance productivity and efficiency in various sectors, including manufacturing and energy management, thus shaping the future landscape of process automation.

Future Outlook

Industrial Control for Process Automation Market Future Outlook

The Industrial Control for Process Automation Market is projected to grow at a 3.96% CAGR from 2024 to 2035, driven by technological advancements, increased efficiency demands, and regulatory compliance.

New opportunities lie in:

  • Integration of AI-driven predictive maintenance solutions
  • Development of modular automation systems for scalability
  • Expansion into emerging markets with tailored automation solutions

By 2035, the market is expected to achieve robust growth, reflecting evolving industrial needs and technological integration.

Market Segmentation

Industrial Control for Process Automation Market Component Outlook

  • Cables and Connectors
  • Sensors
  • Controllers
  • Actuators
  • Software Solutions

Industrial Control for Process Automation Market Application Outlook

  • Manufacturing
  • Oil and Gas
  • Water and Wastewater Management
  • Food and Beverage
  • Pharmaceutical

Industrial Control for Process Automation Market Control Type Outlook

  • Distributed Control System
  • Programmable Logic Controller
  • Supervisory Control and Data Acquisition
  • Human-Machine Interface

Industrial Control for Process Automation Market End Use Industry Outlook

  • Chemical
  • Energy and Power
  • Automotive
  • Mining
  • Consumer Goods

Report Scope

MARKET SIZE 202478.32(USD Billion)
MARKET SIZE 202581.42(USD Billion)
MARKET SIZE 2035120.06(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.96% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of artificial intelligence in Industrial Control for Process Automation enhances efficiency and predictive maintenance.
Key Market DynamicsTechnological advancements drive automation efficiency, while regulatory changes shape compliance and operational standards in industrial control.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation for the Industrial Control for Process Automation Market in 2035?

The projected market valuation for the Industrial Control for Process Automation Market in 2035 is 120.06 USD Billion.

What was the overall market valuation in 2024?

The overall market valuation for the Industrial Control for Process Automation Market was 78.32 USD Billion in 2024.

What is the expected CAGR for the Industrial Control for Process Automation Market from 2025 to 2035?

The expected CAGR for the Industrial Control for Process Automation Market during the forecast period 2025 - 2035 is 3.96%.

Which companies are considered key players in the Industrial Control for Process Automation Market?

Key players in the market include Siemens, Rockwell Automation, Schneider Electric, Honeywell, Emerson Electric, ABB, Mitsubishi Electric, Yokogawa Electric, and General Electric.

What are the projected valuations for the Manufacturing segment by 2035?

The projected valuation for the Manufacturing segment is expected to reach between 30.0 and 40.0 USD Billion by 2035.

How does the projected valuation for the Food and Beverage segment compare to other segments by 2035?

The Food and Beverage segment is projected to reach between 25.0 and 35.0 USD Billion by 2035, indicating strong growth relative to other segments.

What is the expected valuation range for the Supervisory Control and Data Acquisition control type by 2035?

The expected valuation range for the Supervisory Control and Data Acquisition control type is between 40.0 and 55.0 USD Billion by 2035.

What is the projected valuation for Software Solutions in the component segment by 2035?

The projected valuation for Software Solutions in the component segment is anticipated to be between 32.06 and 45.0 USD Billion by 2035.

Which end-use industry is expected to have the highest valuation by 2035?

The Consumer Goods end-use industry is expected to have the highest valuation, projected to reach between 40.06 and 55.0 USD Billion by 2035.

What is the anticipated growth for the Sensors component in the Industrial Control for Process Automation Market?

The Sensors component is projected to grow to a valuation between 25.0 and 35.0 USD Billion by 2035.

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