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    US Industrial Control Factory Automation Market

    ID: MRFR/SEM/20182-HCR
    128 Pages
    Aarti Dhapte
    October 2025

    United States Industrial Control and Factory Automation Market Research Report Information By Component Type (HMI, Industrial Robots, Control Valves, Sensors, and Others), By Control System (DCS, PLC, SCADA, and Others), By Vertical (Aerospace & Defense, Automotive, Chemical, Energy & Utilities, Food & Beverage, Healthcare, Manufacturing, Mining & Metal, Oil & Gas, Transportation, and Others) – US Market Forecast Till 2035

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    US Industrial Control Factory Automation Market Infographic
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    US Industrial Control Factory Automation Market Summary

    As per MRFR analysis, the United States Industrial Control and Factory Automation Market was estimated at 103.43 USD Billion in 2024. The market is projected to grow from 111.7 USD Billion in 2025 to 241.21 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.0 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The United States Industrial Control and Factory Automation Market is poised for substantial growth driven by technological advancements and evolving industry demands.

    • The rise of smart manufacturing is transforming operational efficiencies across various sectors in North America.
    • Sustainability and energy efficiency initiatives are increasingly influencing investment decisions in the industrial automation landscape.
    • Increased cybersecurity measures are becoming paramount as industries seek to protect their automated systems from emerging threats.
    • Technological advancements in automation and the demand for customization and flexibility are key drivers propelling growth in the sensors and industrial robots segments.

    Market Size & Forecast

    2024 Market Size 103.43 (USD Billion)
    2035 Market Size 241.21 (USD Billion)
    CAGR (2025 - 2035) 8.0%

    Major Players

    Rockwell Automation (US), Siemens (DE), Honeywell (US), Schneider Electric (FR), Emerson Electric (US), General Electric (US), Mitsubishi Electric (JP), ABB (CH), B&R Industrial Automation (AT)

    US Industrial Control Factory Automation Market Trends

    The United States Industrial Control and Factory Automation Market is currently experiencing a transformative phase, driven by advancements in technology and the increasing demand for efficiency in manufacturing processes. Automation technologies, such as robotics and artificial intelligence, are becoming integral to operations, enabling companies to enhance productivity and reduce operational costs. This shift towards automation is not merely a trend but appears to be a fundamental change in how industries approach production and quality control. Furthermore, the integration of the Internet of Things (IoT) into industrial systems is fostering greater connectivity and data exchange, which may lead to improved decision-making and operational transparency. In addition to technological advancements, the market is also influenced by evolving regulatory frameworks and sustainability initiatives. Companies are increasingly focusing on reducing their environmental impact, which could drive the adoption of energy-efficient solutions and sustainable practices within industrial automation. As organizations strive to remain competitive, the emphasis on smart manufacturing and digital transformation is likely to shape the future landscape of the United States Industrial Control and Factory Automation Market. The interplay of these factors suggests a dynamic environment where innovation and adaptability are paramount for success.

    Rise of Smart Manufacturing

    The trend towards smart manufacturing is gaining momentum, characterized by the integration of advanced technologies such as IoT, AI, and machine learning. This approach enables real-time data analysis and enhances operational efficiency, allowing manufacturers to optimize processes and reduce waste.

    Sustainability and Energy Efficiency

    There is a growing emphasis on sustainability within the United States Industrial Control and Factory Automation Market. Companies are increasingly adopting energy-efficient technologies and practices to minimize their environmental footprint, aligning with regulatory requirements and consumer expectations.

    Increased Cybersecurity Measures

    As industrial systems become more interconnected, the need for robust cybersecurity measures is becoming critical. Organizations are investing in advanced security protocols to protect sensitive data and ensure the integrity of automated processes, reflecting a heightened awareness of potential cyber threats.

    US Industrial Control Factory Automation Market Drivers

    Regulatory Compliance and Standards

    The United States Industrial Control and Factory Automation Market is significantly influenced by regulatory compliance and standards. As industries face increasing scrutiny regarding safety, environmental impact, and operational efficiency, adherence to regulations becomes critical. Manufacturers are compelled to invest in automation solutions that meet stringent regulatory requirements. Recent data shows that compliance-related investments are expected to rise, as companies seek to avoid penalties and enhance their reputations. Additionally, the development of industry standards for automation technologies is fostering a more uniform approach to implementation, which can streamline processes and reduce costs. Consequently, organizations are focusing on integrating compliant industrial control systems to ensure they meet both current and future regulatory demands.

    Focus on Workforce Safety and Training

    The United States Industrial Control and Factory Automation Market is placing a heightened emphasis on workforce safety and training. As automation technologies become more prevalent, ensuring the safety of human operators in automated environments is paramount. Manufacturers are increasingly investing in safety systems and training programs to mitigate risks associated with automation. Data indicates that companies that prioritize safety training experience lower accident rates and improved employee morale. Furthermore, the integration of safety features in industrial control systems is becoming a standard practice, as organizations recognize the importance of creating a safe working environment. This focus on safety not only protects employees but also enhances overall productivity and operational efficiency.

    Integration of Industry 4.0 Principles

    The United States Industrial Control and Factory Automation Market is increasingly integrating Industry 4.0 principles, which emphasize the interconnectivity of machines, systems, and processes. This integration fosters a more intelligent manufacturing environment, where data flows seamlessly between devices and systems. The implementation of smart factories is gaining traction, as manufacturers seek to leverage data analytics for improved decision-making and operational efficiency. Recent statistics suggest that the adoption of Industry 4.0 technologies could lead to a 30% increase in productivity for manufacturers. As a result, companies are prioritizing investments in industrial control systems that support these advanced technologies, positioning themselves for future growth in a competitive landscape.

    Demand for Customization and Flexibility

    The United States Industrial Control and Factory Automation Market is witnessing a growing demand for customization and flexibility in manufacturing processes. As consumer preferences shift towards personalized products, manufacturers are compelled to adopt flexible automation systems that can accommodate varying production requirements. This trend is reflected in the increasing adoption of modular automation solutions, which allow for quick reconfiguration of production lines. Market data indicates that the flexible automation segment is expected to grow significantly, driven by the need for manufacturers to respond swiftly to market changes. Consequently, companies are investing in advanced control systems that facilitate rapid adjustments in production, thereby enhancing their ability to meet customer demands.

    Technological Advancements in Automation

    The United States Industrial Control and Factory Automation Market is experiencing a surge in technological advancements, particularly in automation technologies. Innovations such as artificial intelligence, machine learning, and the Internet of Things are transforming traditional manufacturing processes. These technologies enable real-time data analysis, predictive maintenance, and enhanced operational efficiency. According to recent data, the automation market is projected to grow at a compound annual growth rate of approximately 9% over the next five years. This growth is driven by the need for increased productivity and reduced operational costs, compelling manufacturers to adopt advanced automation solutions. As a result, companies are investing heavily in automation technologies to remain competitive in a rapidly evolving market.

    Market Segment Insights

    Industrial Control and Factory Automation Component Type Insights

    Industrial Control and Factory Automation Control System Insights

    Industrial Control and Factory Automation Vertical Insights

    Based on Vertical, the United States Industrial Control and Factory Automation market segmentation includes aerospace & defense, automotive, chemical, energy & utilities, food & beverage, healthcare, manufacturing, mining & metal, oil & gas, transportation, and others. The healthcare category generated the most income because of the advice and services provided to patients for curative, palliative, rehabilitative, and other health conditions. Improved operational expenses, reduced supply chain errors, and enhanced customer service are all attributed to automation and control, which also improves patient care.

    The market is expected to rise since automation has allowed surgeons to perform surgery remotely or with little human intervention for increased safety and precision.

    The manufacturing category is expected to have the quickest rate. This is because automated processes and systems are increasingly being used in factories and other industries for autonomous processes. Automated systems help manufacturers reduce process times and error rates in manufacturing processes. These systems are run by software or other technology, allowing minimal or no human interaction.

    Industrial Control and Factory Automation Country Insights

    With its presence in some of the largest sectors, the United States is one of the most promising markets for suppliers selling smart factory solutions. The nation is quickly embracing sophisticated industrial technology, utilizing data for production on a massive scale and integrating it with several manufacturing systems across the supply chain. Throughout the projection period, the market under study is anticipated to see considerable growth potential. 

    Some of the largest manufacturers in the world, like General Motors, Ford, Chrysler, and others, are based in the United States, which has one of the largest automotive industries worldwide. OICA reports that the number of motor vehicles manufactured in the United States in 2021 was around 9.17 million, up from 8.82 million in 2020. The nation has great potential because the automobile industry is the one that has adopted automation technology at a substantial rate to improve production efficiency.

    Get more detailed insights about US Industrial Control Factory Automation Market

    Regional Insights

    North America : Leading Innovation and Growth

    The North American industrial control and factory automation market is driven by technological advancements, increased demand for automation, and supportive government regulations. The United States holds the largest market share at approximately 70%, followed by Canada at around 15%. The region benefits from a robust manufacturing sector and significant investments in smart technologies, enhancing productivity and efficiency. Key players such as Rockwell Automation, Honeywell, and Emerson Electric dominate the landscape, leveraging their innovative solutions to meet the growing demand. The competitive environment is characterized by continuous advancements in IoT and AI technologies, which are reshaping operational processes. The presence of major corporations and a skilled workforce further solidify North America's position as a leader in industrial automation.

    Europe : Emerging Technologies and Regulations

    Europe's industrial control and factory automation market is characterized by stringent regulations and a strong push towards sustainability. Germany and France are the largest markets, holding approximately 30% and 20% market shares, respectively. The European Union's commitment to reducing carbon emissions and enhancing energy efficiency drives demand for automation solutions, fostering innovation in the sector. Leading countries like Germany, France, and the UK are home to key players such as Siemens and Schneider Electric, who are at the forefront of developing advanced automation technologies. The competitive landscape is marked by collaborations and partnerships aimed at integrating AI and IoT into manufacturing processes. This focus on innovation, coupled with regulatory support, positions Europe as a significant player in the global market.

    Asia-Pacific : Rapid Growth and Adoption

    The Asia-Pacific region is witnessing rapid growth in the industrial control and factory automation market, driven by increasing industrialization and urbanization. China and Japan are the leading markets, accounting for approximately 40% and 25% of the market share, respectively. The region's focus on smart manufacturing and Industry 4.0 initiatives is propelling demand for automation solutions, supported by government investments in technology and infrastructure. Countries like China, Japan, and South Korea are home to major players such as Mitsubishi Electric and ABB, who are innovating to meet the rising demand. The competitive landscape is dynamic, with a mix of established companies and emerging startups driving technological advancements. The region's emphasis on automation is expected to continue, positioning Asia-Pacific as a key player in the global market.

    Middle East and Africa : Resource-Rich and Developing Market

    The Middle East and Africa region is gradually emerging in the industrial control and factory automation market, driven by increasing investments in infrastructure and industrial projects. The UAE and South Africa are the largest markets, holding approximately 20% and 15% market shares, respectively. The region's focus on diversifying economies and enhancing operational efficiency is fostering demand for automation technologies, supported by government initiatives. Countries like the UAE and South Africa are witnessing a rise in automation adoption across various sectors, including oil and gas, manufacturing, and logistics. Key players such as Honeywell and Siemens are expanding their presence to cater to the growing demand. The competitive landscape is evolving, with both local and international companies vying for market share, indicating a promising future for automation in the region.

    US Industrial Control Factory Automation Market Regional Image

    Key Players and Competitive Insights

    The Industrial Control and Factory Automation market is expected to grow even more due to major players in the industry making significant R&D investments to extend their lines of equipment. Alongside these significant market developments, market participants engage in various strategic actions to broaden their market reach. These activities include introducing new Component Types, contractual agreements, mergers and acquisitions, increased investments, and cooperation with other organizations. The Industrial Control and Factory Automation sector needs to provide affordable products to grow and thrive in a more cutthroat and dynamic market.

    Major United States Industrial Control and Factory Automation market players are attempting to increase market demand by investing in research and development operations, including ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation.

    Key Companies in the US Industrial Control Factory Automation Market market include

    Industry Developments

    April 2022: At Hannover Messe 2022, Critical Manufacturing revealed the most recent iteration of its Manufacturing Execution System (MES). Critical Manufacturing MES (V9) Improvements enable high-tech producers to thrive in shifting market dynamics.

    September 2021: Rockwell Automation, Inc., an industrial automation and digital transformation firm, acquired Plex Systems. This acquisition allows Rockwell to improve their cloud-delivered IMS and offer smart manufacturing for client operations.

    Future Outlook

    US Industrial Control Factory Automation Market Future Outlook

    The United States Industrial Control and Factory Automation Market is projected to grow at an 8.0% CAGR from 2024 to 2035, driven by advancements in IoT, AI integration, and demand for operational efficiency.

    New opportunities lie in:

    • Development of AI-driven predictive maintenance solutions
    • Expansion of smart factory technologies for real-time monitoring
    • Integration of cybersecurity measures in automation systems

    By 2035, the market is expected to be robust, reflecting substantial growth and innovation.

    Market Segmentation

    US Industrial Control Factory Automation Market Vertical Outlook

    • Aerospace & Defense
    • Automotive
    • Chemical
    • Energy & Utilities
    • Food & Beverage
    • Healthcare
    • Manufacturing
    • Mining & Metal
    • Oil & Gas
    • Transportation
    • Others

    US Industrial Control Factory Automation Market Component Type Outlook

    • HMI
    • Industrial Robots
    • Control Valves
    • Sensors
    • Others

    US Industrial Control Factory Automation Market Control System Outlook

    • DCS
    • PLC
    • SCADA
    • Others

    Report Scope

    MARKET SIZE 2024103.43(USD Billion)
    MARKET SIZE 2025111.7(USD Billion)
    MARKET SIZE 2035241.21(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)8.0% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of artificial intelligence in automation systems enhances operational efficiency and decision-making.
    Key Market DynamicsTechnological advancements drive automation adoption, enhancing efficiency and competitiveness in the United States Industrial Control market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the current valuation of the United States Industrial Control and Factory Automation Market?

    The market valuation reached 103.43 USD Billion in 2024.

    What is the projected market size for the United States Industrial Control and Factory Automation Market by 2035?

    The market is expected to grow to 241.21 USD Billion by 2035.

    What is the expected CAGR for the United States Industrial Control and Factory Automation Market during the forecast period?

    The market is projected to experience a CAGR of 8.0% from 2025 to 2035.

    Which companies are considered key players in the United States Industrial Control and Factory Automation Market?

    Key players include Rockwell Automation, Siemens, Honeywell, Schneider Electric, Emerson Electric, General Electric, Mitsubishi Electric, ABB, and B&R Industrial Automation.

    What are the major components of the United States Industrial Control and Factory Automation Market?

    Major components include HMI, Industrial Robots, Control Valves, Sensors, and others, with valuations ranging from 13.43 to 70.0 USD Billion.

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