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    Industry Controls Factory Automation Market

    ID: MRFR/SEM/1337-CR
    128 Pages
    Anshula Mandaokar
    March 2024

    Industry Controls and Factory Automation Market Research Report Information By Component (Industrial Robots, Collaborative Industrial Robots, Machine Vision, Control Valves, Field Instruments, Human–Machine Interface (HMI), Industrial PC, Sensors and Industrial 3D Printing), By Solution (Supervisory Control and Data Acquisition (SCADA), Programmable Logic Controller (PLC), Distributed Control System (DCS), Plant Asset Management (PAM, Functional Safety, Product Lifecycle Management (PLM) and Manufacturing Execution System (MES)), By Industry...

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    Industry Controls Factory Automation Market Infographic
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    Industry Controls Factory Automation Market Summary

    As per MRFR analysis, the Industry Control and Factory Automation Market was estimated at 240.55 USD Billion in 2024. The industry is projected to grow from 264.17 USD Billion in 2025 to 674.06 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 9.82 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Industry Control and Factory Automation Market is poised for substantial growth driven by technological advancements and evolving consumer demands.

    • The integration of Artificial Intelligence is transforming operational efficiencies across various sectors.
    • Smart manufacturing is gaining traction, particularly in North America, as companies seek to enhance productivity.
    • Sustainability initiatives are increasingly influencing investment decisions in the Asia-Pacific region.
    • The demand for customization and flexibility, driven by the adoption of IoT solutions and advanced robotics, is reshaping market dynamics.

    Market Size & Forecast

    2024 Market Size 240.55 (USD Billion)
    2035 Market Size 674.06 (USD Billion)
    CAGR (2025 - 2035) 9.82%

    Major Players

    Siemens (DE), Rockwell Automation (US), Schneider Electric (FR), Honeywell (US), Mitsubishi Electric (JP), Emerson Electric (US), ABB (CH), Bosch Rexroth (DE), Yokogawa Electric (JP)

    Industry Controls Factory Automation Market Trends

    The Industry Control and Factory Automation Market is currently experiencing a transformative phase, driven by advancements in technology and the increasing demand for efficiency in manufacturing processes. Automation technologies, such as robotics and artificial intelligence, are being integrated into production lines, enhancing productivity and reducing operational costs. This shift towards automation is not merely a trend but appears to be a fundamental change in how industries operate. Companies are increasingly adopting smart manufacturing practices, which leverage data analytics and the Internet of Things to optimize operations and improve decision-making. Moreover, the focus on sustainability and energy efficiency is becoming more pronounced within the Industry Control and Factory Automation Market. Organizations are seeking solutions that not only enhance productivity but also minimize environmental impact. This dual focus on efficiency and sustainability suggests a growing awareness of corporate responsibility among manufacturers. As the market evolves, it is likely that innovations will continue to emerge, further shaping the landscape of industrial automation and control systems. The future may hold even more sophisticated technologies that could redefine operational paradigms across various sectors.

    Integration of Artificial Intelligence

    The incorporation of artificial intelligence into factory automation systems is becoming increasingly prevalent. AI technologies are enhancing predictive maintenance, quality control, and supply chain management, allowing for more responsive and adaptive manufacturing processes.

    Rise of Smart Manufacturing

    Smart manufacturing is gaining traction as industries adopt interconnected systems that utilize real-time data for decision-making. This trend emphasizes the importance of data analytics and IoT in optimizing production efficiency and resource management.

    Emphasis on Sustainability

    Sustainability is emerging as a critical focus within the Industry Control and Factory Automation Market. Companies are prioritizing eco-friendly practices and energy-efficient technologies, reflecting a broader commitment to reducing their environmental footprint.

    Industry Controls Factory Automation Market Drivers

    Focus on Cybersecurity

    As the Industry Control and Factory Automation Market becomes increasingly digitized, the focus on cybersecurity has emerged as a critical driver. The rise in cyber threats poses significant risks to manufacturing operations, prompting companies to invest in robust security measures. Recent reports indicate that The Industry Control and Factory Automation in manufacturing is projected to grow at a CAGR of 10% through 2025. This growth is driven by the need to protect sensitive data and ensure the integrity of automated systems. Manufacturers are now prioritizing cybersecurity strategies that encompass risk assessment, threat detection, and incident response. By implementing comprehensive cybersecurity frameworks, companies can safeguard their operations against potential disruptions, thereby enhancing overall resilience and trust in automated processes.

    Adoption of IoT Solutions

    The adoption of Internet of Things (IoT) solutions is a pivotal driver in the Industry Control and Factory Automation Market. IoT technologies facilitate real-time data collection and analysis, enabling manufacturers to optimize operations and enhance decision-making processes. Current estimates suggest that the IoT market in manufacturing is expected to reach USD 400 billion by 2026, reflecting a substantial increase in investment. This trend is largely attributed to the need for improved operational efficiency and predictive maintenance capabilities. By leveraging IoT devices, companies can monitor equipment performance, reduce downtime, and enhance supply chain management. Consequently, the integration of IoT solutions is likely to play a crucial role in the evolution of smart factories, where interconnected systems work seamlessly to drive productivity.

    Integration of Advanced Robotics

    The integration of advanced robotics into the Industry Control and Factory Automation Market is transforming traditional manufacturing processes. Robotics technology enhances precision, efficiency, and safety in production lines. According to recent data, the robotics segment is projected to grow at a compound annual growth rate of 12% over the next five years. This growth is driven by the increasing demand for automation in various sectors, including automotive and electronics. As manufacturers seek to reduce labor costs and improve productivity, the adoption of robotic systems is likely to accelerate. Furthermore, the ability of robots to work alongside human operators in collaborative environments is reshaping the workforce dynamics, making it essential for companies to invest in training and development to maximize the benefits of this technology.

    Regulatory Compliance and Standards

    Regulatory compliance and adherence to industry standards are increasingly influencing the Industry Control and Factory Automation Market. Governments and regulatory bodies are establishing stringent guidelines to ensure safety, quality, and environmental sustainability in manufacturing processes. Compliance with these regulations often necessitates the adoption of advanced automation technologies. For instance, the implementation of ISO standards in manufacturing is driving companies to invest in automated systems that meet these requirements. This trend is expected to propel the market for factory automation solutions, as organizations seek to align their operations with regulatory expectations. Furthermore, the emphasis on compliance is likely to foster innovation, as manufacturers explore new technologies to enhance their operational capabilities while adhering to legal frameworks.

    Demand for Customization and Flexibility

    The demand for customization and flexibility in production processes is a significant driver in the Industry Control and Factory Automation Market. As consumer preferences evolve, manufacturers are increasingly required to adapt their operations to meet specific customer needs. This shift is leading to the adoption of flexible automation solutions that can accommodate varying production volumes and product types. Market analysis indicates that the flexible automation segment is expected to grow by 15% annually over the next few years. This growth is fueled by the need for manufacturers to remain competitive in a rapidly changing market landscape. By investing in adaptable automation technologies, companies can enhance their responsiveness to market demands, thereby improving customer satisfaction and driving revenue growth.

    Market Segment Insights

    Industry Control and Factory Automation Component Insights

    Based on component, the Industry control and factory automation Market is segmented into Industrial Robots, Collaborative Industrial Robots, Machine Vision, Control Valves, Field Instruments, Human–Machine Interface (HMI), Industrial PC, Sensors, and Industrial 3D Printing. Among them, Industrial Robots segment dominated the Industry control and factory automation Market with a value of USD 47,073.87 million in 2022; with an expected CAGR of 9.01 % during the forecast period. An industrial robot is defined as a mechanical machine programmed to spontaneously execute manufacturing related tasks in manufacturing companies.

    Industrial robots are believed to be a kind of flexible automation since they are reprogrammable and can be utilized for various types of robotic functions. Robots are expanding into the desired computerization alternative for manufacturers as they are extremely useful for improving efficiency, producing high-quality manufactured goods, and decreasing costs.

    February 2021: Eaton Corporation acquired Tripp Lite. Tripp Lite is a leading supplier of power quality products and connectivity solutions, including single-phase uninterruptible power supply systems, rack power distribution units, surge protectors, and enclosures for data centers, industrial, medical, and communications markets across the globe.

    January 2021: Schneider Electric acquired DC Systems B.V., a Netherlands-based start-up specializing in active AC/ DC microgrids, DC power conversion, and a comprehensive range of DC solutions to advance innovations in electrical distribution. This acquisition has bolstered Schneider Electric's experience in providing resilient and sustainable energy infrastructures.

    February 2020: Eaton Corporation acquired Power Distribution, Inc. PDI's portfolio is highly complementary to our current offering and will allow us to better serve our data center customers, said Brian Brickhouse, president, Electrical Sector, Americas region, Eaton. "We have watched the growth of PDI for the last decade and are excited to have them become part of Eaton."

    Industry Control and Factory Automation Solution Insights

    Based on solution, the Industry control and factory automation Market is segmented into Supervisory Control and Data Acquisition (SCADA), Programmable Logic Controller (PLC), Distributed Control System (DCS), Plant Asset Management (PAM), Functional Safety, Product Lifecycle Management (PLM), and Manufacturing Execution System (MES). The Product Lifecycle Management (PLM) segment dominated the Industry control and factory automation Market with a value of USD 58,417.88 million in 2022; with an expected CAGR of 10.24 % during the forecast period. PLM (product lifecycle management) is the process of managing a product's lifecycle from conception to sales, servicing, and retirement.

    PLM software, as a technology, aids firms in developing new products and bringing them to the market. The platform makes it simple to track and share data along the product value chain from initial design to production, supply chain management and operations, and asset maintenance. PLM is crucial in assisting firms in developing the next generation of products at a cheaper cost and faster time to market. While PLM can be viewed as a business strategy, three fundamentals impact how teams’ function and organizations' ability to grow and thrive.

    November 2021, Toshiba Corporation developed AI technology that automatically produces physical models for identifying anomalies in social infrastructure equipment and determining the reasons for those faults. From measurable time-series data, the AI automatically creates a physical model that describes the states and motion of a target device.

    November 2021, Toshiba Corporation introduced two photocouplers, "TLP5705H" and "TLP5702H". This photocoupler is intended for use as an insulated gate driver for IGBTs/MOSFETs with modest to medium capacities.

    September 2021, Rockwell Automation released new Bulletin 140MT motor protection products. This product offers enhanced Type F combination motor controller ratings when it is used with Bulletin 100-C and 100-E contractors, enabling assembled starters to be applied without additional branch circuit protection.

    Industry Control and Factory Automation Industry Insights

    Based on industry, the Industry control and factory automation Market is segmented into Process Industry and Discrete Industry. Among them, the Discrete Industry segment dominated the Industry control and factory automation Market with a value of USD 112,550.66 million in 2022; with expected CAGR of 10.30 % during the forecast period. The discrete industry refers to the production of finished goods that are easily counted, touched, or seen. Parts and systems such as nuts and bolts, brackets, cables, assemblies, and individual products are used in discrete manufacturing.

    Automobiles, furniture, airplanes, toys, smartphones, and military systems are examples of discrete manufacturing items. A discrete product can theoretically be broken down at the end of its lifecycle to recycle its fundamental components.

    April 2021, ABB announced its partnership with Equinor, a Norwegian leading energy company, for providing automation solutions, including its distributed control systems-ABB ability system 800xA with Select I/O, for the Krafla oil & gas field development.

    April 2021, ABB signed a partnership deal with SSAB, a global steel company, for the modernization of roller table drives and motors integrated with companies' ability system 800xA distributed control system at SSAB's hot strip mill in the Swedish plant.

    May 2021, Atlas Renewable Energy entered into a new collaboration agreement with ABB to jointly develop and commercialize Battery Energy Storage Systems for Atlas' renewable projects. ABB will also join the tenders released by Atlas Renewable Energy for the Engineering Package of the upcoming projects.

    Get more detailed insights about Industry Controls Factory Automation Market

    Regional Insights

    North America : Innovation and Technology Leader

    North America is the largest market for Industry Control and Factory Automation, holding approximately 40% of the global market share. The region's growth is driven by rapid technological advancements, increased demand for automation in manufacturing, and supportive government regulations promoting smart manufacturing. The U.S. and Canada are the primary contributors, with significant investments in automation technologies and infrastructure. The competitive landscape in North America is robust, featuring key players like Rockwell Automation, Honeywell, and Emerson Electric. These companies are at the forefront of innovation, offering advanced automation solutions that enhance operational efficiency. The presence of established firms and a strong focus on R&D further solidify North America's position as a leader in the industry.

    Europe : Sustainable Manufacturing Hub

    Europe is the second-largest market for Industry Control and Factory Automation, accounting for around 30% of the global market share. The region's growth is significantly influenced by stringent regulations aimed at sustainability and energy efficiency. The European Union's initiatives to promote Industry 4.0 and digital transformation are key drivers, fostering demand for advanced automation solutions across various sectors. Leading countries in Europe include Germany, France, and the UK, with Germany being the largest market due to its strong manufacturing base. Major players like Siemens and Schneider Electric are pivotal in driving innovation and competitiveness in the region. The presence of these companies, along with a focus on sustainable practices, positions Europe as a critical player in the global automation landscape.

    Asia-Pacific : Emerging Market Potential

    Asia-Pacific is witnessing rapid growth in the Industry Control and Factory Automation market, holding approximately 25% of the global market share. The region's expansion is fueled by increasing industrialization, urbanization, and a growing emphasis on smart manufacturing. Countries like China and India are leading this growth, supported by government initiatives to boost manufacturing capabilities and technological advancements in automation solutions. China is the largest market in the region, with significant investments in automation technologies across various industries. The competitive landscape features key players such as Mitsubishi Electric and Yokogawa Electric, who are actively expanding their presence. The region's focus on innovation and cost-effective solutions is driving the adoption of automation technologies, making it a vital area for future growth.

    Middle East and Africa : Resource-Rich Opportunities

    The Middle East and Africa region is gradually emerging in the Industry Control and Factory Automation market, holding about 5% of the global market share. The growth is primarily driven by increasing investments in infrastructure and industrial projects, particularly in oil and gas, manufacturing, and utilities. Governments in the region are also promoting automation to enhance operational efficiency and competitiveness in various sectors. Leading countries include the UAE and South Africa, where there is a growing demand for advanced automation solutions. The competitive landscape is evolving, with both local and international players entering the market. Companies are focusing on providing tailored solutions to meet the unique needs of the region, which presents significant opportunities for growth in the automation sector.

    Industry Controls Factory Automation Market Regional Image

    Key Players and Competitive Insights

    Major market players are spending a lot of money on R&D to increase their product lines, which will help the Industry control and factory automation Market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, including new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Industry control and factory automation Market industry must offer cost-effective products to expand and survive in an increasingly competitive and rising market environment.

    One of the primary business strategies adopted by manufacturers in the global Industry control and factory automation industry to benefit clients and expand the Industry control and factory automation market sector is to manufacture locally to reduce operating costs. The market for Industry control and factory automation is recognized as being extremely competitive and fragmented. The market for Industry control and factory automation offers considerable potential opportunities for domestic and unorganised companies.

    Some of the key players operating in the Industry control and factory automation Market are Yokogawa Electric Corporation, Omron Corporation, Endress+Hauser, Fanuc Corporation, WIKA, Mitsubishi Electric Corporation, Eaton Corporation, Danfoss, Rockwell Automation, Yaskawa Electric Corporation, Toshiba Corporation, Honeywell International Inc., Dwyer, Stratasys, Hitachi, HP. 3D Systems, ABB, Schneider Electric, Siemens, General Electric, and Emerson Electric Co. To increase their global reach and client base, key firms are concentrating on acquisitions and product innovation.

    Eaton Corporation: is a multinational power management company. The company provides energy-efficient solutions that help its customers effectively manage electrical, hydraulic, and mechanical power more efficiently, safely, and sustainably. Eaton operates through five operating segments, namely, electrical products, electrical systems and services, hydraulics, aerospace, and vehicle. The electrical products comprise industry automation, industrial components, residential products, single-phase power quality, emergency lighting, fire detection, wiring devices, structural support systems, circuit protection, and lighting products.

    The electrical system and services include power distribution and assemblies, three-phase power quality, hazardous duty electrical equipment, intrinsically safe explosion-proof instrumentation, utility power distribution, power reliability equipment, and services. The hydraulic segment includes various power products, control and sensing products, and fluid conveyance products. The company has operations in the US, Canada, Latin America, Europe, and Asia-Pacific.

    Rockwell Automation: is a leader in industrial automation and digital transformation. The company has product brands such as Allen‑Bradley, FactoryTalk, and Lifecycle IQ Services. The company provides a vibrant environment where people can create a successful career by tackling complex, real-world problems that expand human potential. It has various industry sectors such as aerospace, automotive & tire, chemical, entertainment, food & beverage, infrastructure, life sciences, and semiconductor.

    The company has various products such as circuit & load protection, condition monitoring, connection devices, distributed control systems, drivers & motors, energy monitoring, human-machine interface, independent cart technology, industrial computers & monitors, input/output modules, industrial control products, lighting control, motion control, motor control, networks security & infrastructure, packaged solutions, and power supplies. It provides services across more than 80 countries.

    Key Companies in the Industry Controls Factory Automation Market market include

    Industry Developments

    January 2022, General Electric partnered with Reliance Bangladesh LNG & Power Ltd. to provide maintenance services and a suite of digital solutions for a 718 MW combined cycle power plant at Narayanganj, Bangladesh.

    January 2022, Endress+Hauser has opened a new sales office in Muscat, the capital of Oman. The Swiss specialist in measurement and automation technology is thus strengthening its global network for sales and service in order to provide even better support to customers on the Arabian Peninsula across all industries

    May 2022, Stratasys Ltd. announced new manufacturing materials across three different 3D printing technologies, including third-party materials for FDM 3D printers. Stratasys Validated materials for FDM 3D printers are among the new materials, as well several open, experimental materials for the P3-based Origin One 3D printer that may be used with an Open Material License, and polypropylene powder for the SAF technology-powered H350 3D printer.

    September 2021, General Electric Renewable Energy's Grid solutions business (NYSE-GE) recently commissioned the first-ever fully digital high voltage substation on the African continent.

    Future Outlook

    Industry Controls Factory Automation Market Future Outlook

    The Industry Control and Factory Automation Market is projected to grow at a 9.82% CAGR from 2024 to 2035, driven by advancements in IoT, AI integration, and demand for operational efficiency.

    New opportunities lie in:

    • Development of AI-driven predictive maintenance solutions
    • Expansion of cloud-based automation platforms
    • Integration of robotics in supply chain management

    By 2035, the market is expected to achieve substantial growth, reflecting evolving technological landscapes.

    Market Segmentation

    Industry Controls Factory Automation Market Industry Outlook

    • Process Industry
    • Discrete Industry

    Industry Controls Factory Automation Market Solution Outlook

    • Supervisory Control and Data Acquisition (SCADA)
    • Programmable Logic Controller (PLC)
    • Distributed Control System (DCS)
    • Plant Asset Management (PAM)
    • Functional Safety
    • Product Lifecycle Management (PLM)
    • Manufacturing Execution System (MES)

    Industry Controls Factory Automation Market Component Outlook

    • Industrial Robots
    • Collaborative Industrial Robots
    • Machine Vision
    • Control Valves
    • Field Instruments
    • Human–Machine Interface (HMI)
    • Industrial PC
    • Sensors
    • Industrial 3D Printing

    Report Scope

    MARKET SIZE 2024240.55(USD Billion)
    MARKET SIZE 2025264.17(USD Billion)
    MARKET SIZE 2035674.06(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)9.82% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of artificial intelligence in Industry Control and Factory Automation Market enhances operational efficiency and decision-making.
    Key Market DynamicsRising demand for automation technologies drives competitive innovation and regulatory adaptations in the Industry Control and Factory Automation Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Anshula Mandaokar
    Team Lead - Research

    Anshula Mandaokar holds an academic degree in Chemical Engineering and has been contributing to the field for more than 5 years. She has expertise in Market Research and Business Consulting and serves as a Team Lead for a reputed Market Research firm under the Chemicals and Materials domain spectrum. She has worked on multiple projects, generating explicit results in a quick turnaround time. Her understanding of data interpretation justifies her role as a leader.

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    FAQs

    What is the projected market valuation for the Industry Control and Factory Automation Market in 2035?

    The projected market valuation for the Industry Control and Factory Automation Market in 2035 is 674.06 USD Billion.

    What was the overall market valuation in 2024?

    The overall market valuation for the Industry Control and Factory Automation Market was 240.55 USD Billion in 2024.

    What is the expected CAGR for the Industry Control and Factory Automation Market from 2025 to 2035?

    The expected CAGR for the Industry Control and Factory Automation Market during the forecast period 2025 - 2035 is 9.82%.

    Which companies are considered key players in the Industry Control and Factory Automation Market?

    Key players in the Industry Control and Factory Automation Market include Siemens, Rockwell Automation, Schneider Electric, Honeywell, Mitsubishi Electric, Emerson Electric, ABB, Bosch Rexroth, and Yokogawa Electric.

    What are the projected valuations for Industrial Robots in 2035?

    The projected valuation for Industrial Robots in 2035 is expected to range from 90.0 to 30.0 USD Billion.

    How does the market for Collaborative Industrial Robots appear to be developing?

    The market for Collaborative Industrial Robots is projected to grow, with valuations expected to reach between 15.0 and 45.0 USD Billion by 2035.

    What is the anticipated growth for the Programmable Logic Controller (PLC) segment by 2035?

    The Programmable Logic Controller (PLC) segment is anticipated to grow significantly, with projected valuations between 50.0 and 140.0 USD Billion by 2035.

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