• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor
    Hero Background

    Long Fiber Thermoset Composite Market

    ID: MRFR/CnM/34470-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    Long Fiber Thermoset Composite Market Research Report By Application (Automotive, Aerospace, Consumer Goods, Construction, Electrical), By Type (Glass Fiber, Carbon Fiber, Natural Fiber, Aramid Fiber), By Manufacturing Process (Compression Molding, Injection Molding, Pultrusion, Thermoforming), By End Use Industry (Transportation, Building and Construction, Electronics, Defense) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    Long Fiber Thermoset Composite Market Infographic
    Purchase Options

    Long Fiber Thermoset Composite Market Summary

    As per MRFR analysis, the Long Fiber Thermoset Composite Market was estimated at 3.821 USD Billion in 2024. The Long Fiber Thermoset Composite industry is projected to grow from 4.025 USD Billion in 2025 to 6.767 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.33 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Long Fiber Thermoset Composite Market is poised for substantial growth driven by sustainability and technological advancements.

    • North America remains the largest market for long fiber thermoset composites, primarily due to its robust automotive sector.
    • Asia-Pacific is emerging as the fastest-growing region, fueled by increasing demand in the aerospace industry.
    • The automotive segment dominates the market, while the aerospace segment is witnessing rapid growth due to innovative applications.
    • Key market drivers include sustainability initiatives and technological advancements that enhance customization and versatility.

    Market Size & Forecast

    2024 Market Size 3.821 (USD Billion)
    2035 Market Size 6.767 (USD Billion)
    CAGR (2025 - 2035) 5.33%

    Major Players

    BASF SE (DE), SABIC (SA), Toray Industries, Inc. (JP), Hexcel Corporation (US), Mitsubishi Chemical Corporation (JP), Solvay S.A. (BE), Teijin Limited (JP), Hexion Inc. (US), Covestro AG (DE)

    Long Fiber Thermoset Composite Market Trends

    The Long Fiber Thermoset Composite Market is currently experiencing a notable evolution, driven by advancements in material science and increasing demand across various industries. This market encompasses a range of applications, including automotive, aerospace, and construction, where the unique properties of long fiber thermoset composites, such as enhanced strength and durability, are highly valued. As manufacturers seek to improve product performance and reduce weight, the adoption of these composites appears to be gaining momentum. Furthermore, the growing emphasis on sustainability and eco-friendly materials is likely to influence market dynamics, as companies explore bio-based thermoset composites as alternatives to traditional materials. In addition to the push for sustainable solutions, the Long Fiber Thermoset Composite Market is also witnessing innovations in processing techniques. These advancements may lead to improved manufacturing efficiency and cost-effectiveness, making these materials more accessible to a broader range of applications. The integration of automation and smart technologies in production processes could further enhance the capabilities of long fiber thermoset composites, potentially expanding their use in high-performance applications. Overall, the market seems poised for growth, with a focus on innovation, sustainability, and enhanced performance driving future developments.

    Sustainability Initiatives

    The Long Fiber Thermoset Composite Market is increasingly influenced by sustainability initiatives. Manufacturers are exploring bio-based materials and recycling methods to reduce environmental impact. This trend reflects a broader commitment to eco-friendly practices, appealing to consumers and industries prioritizing sustainability.

    Technological Advancements

    Technological advancements in processing techniques are reshaping the Long Fiber Thermoset Composite Market. Innovations such as automated manufacturing and improved curing processes enhance efficiency and reduce costs. These developments may lead to wider adoption across various sectors, including automotive and aerospace.

    Customization and Versatility

    Customization and versatility are becoming key drivers in the Long Fiber Thermoset Composite Market. As industries seek tailored solutions for specific applications, manufacturers are focusing on developing composites that meet diverse performance requirements. This trend indicates a shift towards more specialized products, enhancing market competitiveness.

    The increasing demand for lightweight materials in automotive and aerospace applications appears to drive the growth of the Long Fiber Thermoset Composite Market, suggesting a shift towards more sustainable manufacturing practices.

    U.S. Department of Energy

    Long Fiber Thermoset Composite Market Drivers

    Aerospace Industry Demand

    The aerospace industry demand is a crucial driver for the Long Fiber Thermoset Composite Market. As aerospace manufacturers strive for improved performance and reduced weight in aircraft design, the adoption of advanced composite materials is accelerating. Long fiber thermoset composites are particularly valued for their strength and thermal stability, making them ideal for critical components. The market is projected to experience substantial growth, with estimates suggesting an increase in aerospace applications by approximately 30% over the next five years. This trend highlights the aerospace sector's commitment to innovation and efficiency, further propelling the demand for high-performance composite materials.

    Growing Automotive Sector

    The growing automotive sector significantly impacts the Long Fiber Thermoset Composite Market. As manufacturers seek to enhance fuel efficiency and reduce emissions, lightweight materials are becoming essential. Long fiber thermoset composites offer an attractive solution due to their high strength-to-weight ratio. The automotive industry is increasingly incorporating these materials into vehicle components, which is expected to drive market growth. Recent data indicates that the use of composites in automotive applications could increase by over 25% in the next decade. This trend reflects a broader shift towards sustainable and efficient manufacturing practices within the automotive sector.

    Sustainability Initiatives

    The Long Fiber Thermoset Composite Market is increasingly influenced by sustainability initiatives. As industries strive to reduce their carbon footprint, the demand for eco-friendly materials rises. Long fiber thermoset composites, known for their durability and recyclability, align well with these initiatives. Companies are investing in research to develop bio-based thermoset composites, which could further enhance their appeal. The market for sustainable composites is projected to grow significantly, with estimates suggesting a compound annual growth rate of over 10% in the coming years. This shift towards sustainability not only meets regulatory requirements but also caters to consumer preferences for environmentally responsible products.

    Technological Advancements

    Technological advancements play a pivotal role in shaping the Long Fiber Thermoset Composite Market. Innovations in manufacturing processes, such as automated fiber placement and advanced molding techniques, enhance the efficiency and quality of composite production. These advancements enable the creation of lighter, stronger materials that meet the rigorous demands of various applications, including automotive and aerospace. The market is witnessing a surge in the adoption of smart composites, which integrate sensors and other technologies. This trend is expected to drive growth, with projections indicating a potential increase in market size by approximately 15% over the next five years, as industries seek to leverage these cutting-edge materials.

    Customization and Versatility

    Customization and versatility are critical drivers in the Long Fiber Thermoset Composite Market. Manufacturers are increasingly offering tailored solutions to meet specific customer requirements across diverse sectors. The ability to modify properties such as strength, weight, and thermal resistance allows for a broader range of applications, from construction to consumer goods. This adaptability is particularly appealing in industries that demand high-performance materials. Market data suggests that the demand for customized composites is on the rise, with a projected increase in market share of around 20% in the next few years. This trend underscores the importance of flexibility in product offerings to capture a wider customer base.

    Market Segment Insights

    By Application: Automotive (Largest) vs. Aerospace (Fastest-Growing)

    In the Long Fiber Thermoset Composite Market, the application segment is prominently dominated by the automotive sector, which utilizes composite materials for their lightweight and strength properties. This sector captures a significant portion of the market share, driven by the increasing demand for fuel-efficient vehicles and sustainability considerations. Aerospace stands out as a fast-growing segment, capitalizing on technological advancements that leverage composite materials to reduce aircraft weight, thereby enhancing fuel efficiency and performance.

    Automotive: Dominant vs. Aerospace: Emerging

    The automotive sector remains the dominant force within the Long Fiber Thermoset Composite Market, given its extensive use in vehicle manufacturing where weight reduction plays a crucial role in enhancing fuel efficiency and overall performance. Advances in composite fabrication are enabling automakers to integrate these materials seamlessly, leading to lighter and stronger vehicles. Conversely, the aerospace industry is emerging rapidly, driven by a focus on increasing aircraft efficiency and lower operational costs. Aerospace applications are characterized by high-performance requirements, pushing innovation in composite materials to meet stringent safety and weight criteria while allowing for sophisticated designs.

    By Type: Glass Fiber (Largest) vs. Carbon Fiber (Fastest-Growing)

    In the Long Fiber Thermoset Composite Market, Glass Fiber leads the segment by a substantial margin, capturing the largest market share due to its versatility and cost-effectiveness. Carbon Fiber follows, recognized for its lightweight and high strength, which appeals to various industries. Natural and Aramid Fibers, while important, represent a smaller portion of the market as they cater to niche applications and require specific conditions to thrive, impacting their overall share.

    Materials: Glass Fiber (Dominant) vs. Carbon Fiber (Emerging)

    Glass Fiber is highly favored in the Long Fiber Thermoset Composite Market for its excellent mechanical properties, affordability, and broad application in sectors such as automotive and aerospace. Its dominance is primarily attributed to its adaptability and performance in various environmental conditions. Conversely, Carbon Fiber is emerging rapidly, driven by its superior strength-to-weight ratio, making it ideal for high-performance applications. As the demand for lightweight components increases, especially in automotive and sports technology, Carbon Fiber is attracting significant interest from manufacturers looking to innovate and enhance product performance.

    By Manufacturing Process: Compression Molding (Largest) vs. Pultrusion (Fastest-Growing)

    In the Long Fiber Thermoset Composite Market, Compression Molding holds the largest market share, primarily due to its efficiency in producing complex geometries and cost-effectiveness for large-scale production. This method is widely adopted across various industries, including automotive and aerospace, leading to significant demand for long fiber reinforced composites. Following closely is Pultrusion, which while currently smaller in market share, is gaining attention for its ability to create continuous lengths of composite material, making it a more sustainable choice for many applications. The growth trends in this segment are largely driven by the increasing demand for lightweight yet durable materials in automotive and construction sectors. As industries seek to improve fuel efficiency and reduce emissions, the relevance of Long Fiber Thermoset Composites rises, particularly for Pultrusion. This method's potential for high-volume production and reduced waste positions it well for growth, as manufacturers look for more sustainable processes to meet stringent environmental regulations.

    Compression Molding (Dominant) vs. Injection Molding (Emerging)

    Compression Molding has established itself as the dominant process in the Long Fiber Thermoset Composite Market, favored for its ability to accommodate large and complex shapes at a relatively lower cost. It excels in high-volume applications where consistent quality is crucial. In contrast, Injection Molding, while emerging, offers high precision and is ideal for producing intricate parts with reduced lead times. However, it is still grappling with higher tooling costs and slower production rates compared to Compression Molding. Both methods cater to the growing need for customized composite solutions, with Compression Molding leading in established applications and Injection Molding rapidly evolving to capture newer markets where complexity and precision demand are increasing.

    By End Use Industry: Transportation (Largest) vs. Building and Construction (Fastest-Growing)

    The Long Fiber Thermoset Composite Market is witnessing a significant distribution of market share across various end-use industries. Transportation holds the largest share as it heavily utilizes these composites for manufacturing lightweight, high-strength components that enhance fuel efficiency and performance. Other segments such as Building and Construction also make substantial contributions, driven by increasing applications in infrastructure and eco-friendly construction materials.

    Transportation: Dominant vs. Building and Construction: Emerging

    Transportation is the dominant sector in the Long Fiber Thermoset Composite Market, primarily due to the automotive industry's insatiable demand for materials that improve vehicle efficiency and safety. These composites offer excellent mechanical properties, which are critical for manufacturing parts subjected to rigorous conditions. In contrast, Building and Construction is an emerging segment, rapidly adopting long fiber thermosets for applications including structural components and thermal insulation, propelled by stringent regulations on sustainability and energy efficiency. The growth potential is significant in this sector as more companies seek innovative materials that meet modern environmental standards and enhance building longevity.

    Get more detailed insights about Long Fiber Thermoset Composite Market

    Regional Insights

    North America : Innovation and Demand Surge

    North America is the largest market for Long Fiber Thermoset Composites, holding approximately 40% of the global market share. The region's growth is driven by increasing demand in automotive and aerospace sectors, alongside stringent regulations promoting lightweight materials for fuel efficiency. The presence of major manufacturers and technological advancements further catalyze market expansion. The United States and Canada are the leading countries in this region, with significant investments in R&D and production capabilities. Key players like Hexcel Corporation and Hexion Inc. dominate the landscape, focusing on innovative solutions to meet industry demands. The competitive environment is characterized by collaborations and partnerships aimed at enhancing product offerings and sustainability initiatives.

    Europe : Sustainability and Innovation Focus

    Europe is the second-largest market for Long Fiber Thermoset Composites, accounting for around 30% of the global share. The region's growth is propelled by stringent environmental regulations and a strong push towards sustainable materials in various industries, including automotive and construction. Initiatives like the European Green Deal are pivotal in shaping market dynamics and encouraging innovation. Germany, France, and the UK are the leading countries in this market, with a robust presence of key players such as BASF SE and Covestro AG. The competitive landscape is marked by a focus on research and development, with companies investing heavily in sustainable technologies. The collaboration between industry and academia is fostering advancements in composite materials, enhancing their application across sectors.

    Asia-Pacific : Emerging Market Potential

    Asia-Pacific is witnessing rapid growth in the Long Fiber Thermoset Composite market, holding approximately 25% of the global market share. The region's expansion is driven by increasing industrialization, urbanization, and a growing automotive sector. Countries like China and India are investing heavily in infrastructure and manufacturing, creating a favorable environment for composite materials. China is the largest market in this region, followed by Japan and India. The competitive landscape features key players such as Toray Industries and Mitsubishi Chemical Corporation, who are focusing on enhancing production capabilities and developing innovative products. The region's market is characterized by a mix of local and international players, fostering a dynamic competitive environment.

    Middle East and Africa : Resource-Rich Opportunities

    The Middle East and Africa region is emerging as a significant market for Long Fiber Thermoset Composites, holding about 5% of the global market share. The growth is driven by increasing investments in infrastructure and construction projects, particularly in the Gulf Cooperation Council (GCC) countries. The region's focus on diversifying economies away from oil dependency is also a catalyst for market expansion. Countries like the UAE and South Africa are leading the market, with a growing presence of key players and local manufacturers. The competitive landscape is evolving, with companies exploring partnerships and collaborations to enhance their product offerings. The region's unique challenges and opportunities are shaping the future of composite materials in various applications.

    Key Players and Competitive Insights

    The Long Fiber Thermoset Composite Market is currently characterized by a dynamic competitive landscape, driven by increasing demand for lightweight and high-performance materials across various industries, including automotive, aerospace, and construction. Key players such as BASF SE (Germany), Toray Industries, Inc. (Japan), and Hexcel Corporation (US) are strategically positioned to leverage their extensive research and development capabilities, focusing on innovation and sustainability. These companies are actively pursuing partnerships and collaborations to enhance their product offerings and expand their market reach, thereby shaping a competitive environment that emphasizes technological advancement and environmental responsibility.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market appears moderately fragmented, with several players vying for market share. However, the collective influence of major companies like SABIC (Saudi Arabia) and Solvay S.A. (Belgium) is notable, as they implement strategies that enhance operational efficiencies and foster competitive advantages through economies of scale.

    In August 2025, BASF SE (Germany) announced a strategic partnership with a leading automotive manufacturer to develop advanced long fiber thermoset composites aimed at improving vehicle performance and sustainability. This collaboration is expected to enhance BASF's position in the automotive sector, aligning with the industry's shift towards lightweight materials that contribute to fuel efficiency and reduced emissions. The partnership underscores the importance of innovation in meeting evolving market demands.

    In September 2025, Toray Industries, Inc. (Japan) unveiled a new line of long fiber thermoset composites designed specifically for aerospace applications. This product launch is significant as it positions Toray to capitalize on the growing aerospace market, where lightweight materials are critical for enhancing fuel efficiency and performance. The introduction of these composites reflects Toray's commitment to innovation and its strategic focus on high-growth sectors.

    In July 2025, Hexcel Corporation (US) expanded its production capabilities by investing in a new manufacturing facility dedicated to long fiber thermoset composites. This expansion is likely to bolster Hexcel's supply chain resilience and enhance its ability to meet increasing customer demand. The investment indicates a proactive approach to scaling operations in response to market trends, further solidifying Hexcel's competitive stance in the industry.

    As of October 2025, current competitive trends in the Long Fiber Thermoset Composite Market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation and enhancing product offerings. Looking ahead, competitive differentiation is expected to evolve, with a notable shift from price-based competition towards a focus on technological innovation, supply chain reliability, and sustainable practices. This transition may redefine market dynamics, compelling companies to adapt and innovate continuously.

    Key Companies in the Long Fiber Thermoset Composite Market market include

    Industry Developments

    Recent developments in the Global Long Fiber Thermoset Composite Market demonstrate notable activity among key players. Companies like Covestro and Solvay are enhancing their product portfolios to cater to the increasing demand for lightweight materials in the automotive and aerospace sectors.

    Teijin recently announced advancements in its production technologies to improve the efficiency of long-fiber thermoset composites, which is expected to bolster its market presence. In terms of mergers and acquisitions, Hexcel Corporation has entered a strategic partnership with DuPont to expand its composite offerings, showcasing the growing trend of collaboration to enhance technological capabilities.

    Meanwhile, BASF has been focusing on sustainability through innovative processes, aligning with Royal DSM's initiatives for eco-friendly composite solutions. Companies like Toray Industries and Mitsubishi Chemical are also investing in research and development to improve the properties of their materials, further driving industry growth.

    This competitive landscape, combined with an upward valuation trajectory, is influencing market dynamics and encouraging investments in state-of-the-art manufacturing technologies across the sector.

    Future Outlook

    Long Fiber Thermoset Composite Market Future Outlook

    The Long Fiber Thermoset Composite Market is projected to grow at a 5.33% CAGR from 2024 to 2035, driven by advancements in manufacturing technologies and increasing demand in automotive applications.

    New opportunities lie in:

    • Development of bio-based long fiber thermoset composites for sustainable applications.
    • Investment in automated production lines to enhance efficiency and reduce costs.
    • Expansion into emerging markets with tailored composite solutions for local industries.

    By 2035, the market is expected to solidify its position as a leader in advanced composite materials.

    Market Segmentation

    Long Fiber Thermoset Composite Market Type Outlook

    • Glass Fiber
    • Carbon Fiber
    • Natural Fiber
    • Aramid Fiber

    Long Fiber Thermoset Composite Market Application Outlook

    • Automotive
    • Aerospace
    • Consumer Goods
    • Construction
    • Electrical

    Long Fiber Thermoset Composite Market End Use Industry Outlook

    • Transportation
    • Building and Construction
    • Electronics
    • Defense

    Long Fiber Thermoset Composite Market Manufacturing Process Outlook

    • Compression Molding
    • Injection Molding
    • Pultrusion
    • Thermoforming

    Report Scope

    MARKET SIZE 20243.821(USD Billion)
    MARKET SIZE 20254.025(USD Billion)
    MARKET SIZE 20356.767(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.33% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesGrowing demand for lightweight materials in automotive and aerospace sectors drives Long Fiber Thermoset Composite Market expansion.
    Key Market DynamicsRising demand for lightweight materials drives innovation and competition in the Long Fiber Thermoset Composite Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Leave a Comment

    FAQs

    What is the projected market valuation of the Long Fiber Thermoset Composite Market by 2035?

    The Long Fiber Thermoset Composite Market is projected to reach a valuation of 6.767 USD Billion by 2035.

    What was the market valuation of the Long Fiber Thermoset Composite Market in 2024?

    In 2024, the market valuation of the Long Fiber Thermoset Composite Market was 3.821 USD Billion.

    What is the expected CAGR for the Long Fiber Thermoset Composite Market during the forecast period 2025 - 2035?

    The expected CAGR for the Long Fiber Thermoset Composite Market during the forecast period 2025 - 2035 is 5.33%.

    Which application segment is projected to have the highest valuation by 2035?

    The Automotive application segment is projected to reach a valuation of 2.2 USD Billion by 2035.

    What are the key types of fibers used in Long Fiber Thermoset Composites?

    The key types of fibers include Glass Fiber, Carbon Fiber, Natural Fiber, and Aramid Fiber, with Glass Fiber projected to reach 2.5 USD Billion by 2035.

    Which manufacturing process is expected to dominate the Long Fiber Thermoset Composite Market by 2035?

    Compression Molding is expected to dominate, with a projected valuation of 2.045 USD Billion by 2035.

    What end-use industry is anticipated to show significant growth in the Long Fiber Thermoset Composite Market?

    The Transportation end-use industry is anticipated to show significant growth, reaching 2.7 USD Billion by 2035.

    Download Free Sample

    Kindly complete the form below to receive a free sample of this Report

    Case Study
    Chemicals and Materials

    Compare Licence

    ×
    Features License Type
    Single User Multiuser License Enterprise User
    Price $4,950 $5,950 $7,250
    Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
    Free Customization
    Direct Access to Analyst
    Deliverable Format
    Platform Access
    Discount on Next Purchase 10% 15% 15%
    Printable Versions