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Submerged Arc Welding Market

ID: MRFR/PCM/26447-HCR
111 Pages
Snehal Singh
October 2025

Submerged Arc Welding Market Research Report By Process (Automatic, Semi-automatic), By Application (Shipbuilding, Fabrication, Heavy Equipment Manufacturing, Power Generation, Automotive), By Material (Alloy Steel, Carbon Steel, Stainless Steel), By Wire Diameter (Less than 1.2 mm, 1.2 to 2.4 mm, 2.4 to 4 mm, More than 4 mm) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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Submerged Arc Welding Market Summary

As per MRFR analysis, the Submerged Arc Welding Market Size was estimated at 13.72 USD Billion in 2024. The Submerged Arc Welding industry is projected to grow from 14.18 USD Billion in 2025 to 19.8 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.39 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Submerged Arc Welding Market is poised for growth driven by technological advancements and increasing demand across various sectors.

  • North America remains the largest market for submerged arc welding, driven by robust industrial activities.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by rapid industrialization and infrastructure development.
  • The automatic segment dominates the market, while the semi-automatic segment is witnessing the fastest growth due to evolving manufacturing needs.
  • Key market drivers include technological advancements in equipment and increasing demand from the construction sector.

Market Size & Forecast

2024 Market Size 13.72 (USD Billion)
2035 Market Size 19.8 (USD Billion)
CAGR (2025 - 2035) 3.39%

Major Players

Lincoln Electric (US), ESAB (SE), Miller Electric (US), Kobe Steel (JP), Fronius International (AT), Panasonic (JP), Weldability Sif (GB), Austech (AU), Hobart Brothers (US)

Submerged Arc Welding Market Trends

The Submerged Arc Welding Market is currently experiencing a notable evolution, driven by advancements in technology and increasing demand across various industries. This welding technique, characterized by its ability to produce high-quality welds with minimal spatter, is gaining traction in sectors such as construction, shipbuilding, and manufacturing. The market appears to be influenced by the growing emphasis on automation and efficiency, as companies seek to enhance productivity while maintaining stringent quality standards. Furthermore, the integration of robotics into welding processes is likely to reshape operational dynamics, potentially leading to improved safety and reduced labor costs. In addition to technological advancements, environmental considerations are becoming increasingly relevant within the Submerged Arc Welding Market. The push for sustainable practices is prompting manufacturers to explore eco-friendly materials and processes. This shift may result in the development of innovative welding consumables that align with environmental regulations. As industries adapt to these changes, the market could witness a transformation in product offerings, catering to a more environmentally conscious clientele. Overall, the Submerged Arc Welding Market appears poised for growth, driven by a combination of technological innovation and evolving industry standards.

Technological Advancements

The Submerged Arc Welding Market is witnessing a surge in technological innovations, particularly in automation and robotics. These advancements are enhancing the precision and efficiency of welding processes, allowing for higher productivity and improved quality of welds. As companies increasingly adopt automated solutions, the market is likely to see a shift towards more sophisticated equipment and techniques.

Sustainability Initiatives

There is a growing trend towards sustainability within the Submerged Arc Welding Market, as industries strive to minimize their environmental impact. This includes the development of eco-friendly welding materials and processes that comply with stringent environmental regulations. Companies are increasingly focusing on sustainable practices, which may lead to a transformation in product offerings.

Rising Demand in Emerging Markets

Emerging markets are showing a rising demand for Submerged Arc Welding Market technologies, driven by rapid industrialization and infrastructure development. As these regions invest in construction and manufacturing, the need for efficient and high-quality welding solutions is becoming more pronounced. This trend suggests a potential expansion of the market as companies seek to capitalize on new opportunities.

Submerged Arc Welding Market Drivers

Focus on Energy Efficiency

Energy efficiency is becoming a critical focus within the Submerged Arc Welding Market. As industries seek to reduce operational costs and minimize environmental impact, the demand for energy-efficient welding processes is on the rise. Submerged arc welding is known for its low energy consumption compared to other welding methods, making it an attractive option for manufacturers aiming to enhance sustainability. The increasing regulatory pressures to adopt greener practices further amplify this trend. It is estimated that energy-efficient welding solutions could reduce energy costs by up to 30%, thereby encouraging more industries to adopt submerged arc welding as a viable option for their operations.

Growing Automotive Manufacturing

The automotive manufacturing sector is a significant driver of the Submerged Arc Welding Market. As manufacturers strive for enhanced production efficiency and quality, submerged arc welding is increasingly adopted for its ability to deliver strong and durable welds. The automotive industry is projected to grow at a rate of approximately 3.8% annually, fueled by the rising demand for electric vehicles and advanced automotive technologies. This growth necessitates the use of reliable welding methods that can withstand the rigorous demands of vehicle assembly. Consequently, the adoption of submerged arc welding techniques is likely to expand, as they provide the necessary strength and reliability for automotive components.

Expansion of Shipbuilding Activities

The shipbuilding industry is witnessing a resurgence, which significantly impacts the Submerged Arc Welding Market. As countries invest in naval capabilities and commercial shipping fleets, the demand for high-quality welding solutions is escalating. Submerged arc welding is particularly advantageous in shipbuilding due to its ability to produce strong, deep welds in thick steel plates, essential for the structural integrity of vessels. The shipbuilding sector is expected to grow at a rate of around 4.2% annually, driven by increased global trade and maritime activities. This growth presents a substantial opportunity for submerged arc welding technologies, as they are integral to meeting the stringent requirements of modern ship construction.

Technological Advancements in Equipment

The Submerged Arc Welding Market is experiencing a notable transformation due to rapid technological advancements in welding equipment. Innovations such as automated welding systems and advanced control technologies enhance precision and efficiency. The integration of artificial intelligence and machine learning into welding processes allows for real-time monitoring and adjustments, which can significantly reduce defects and improve overall quality. Furthermore, the development of high-performance welding wires and fluxes contributes to better penetration and weld strength. As a result, the market is projected to grow at a compound annual growth rate of approximately 5.2% over the next few years, driven by these technological improvements that cater to diverse industrial applications.

Increasing Demand from the Construction Sector

The construction sector plays a pivotal role in driving the Submerged Arc Welding Market. With the ongoing expansion of infrastructure projects, including bridges, highways, and buildings, the demand for robust and efficient welding solutions is surging. Submerged arc welding is particularly favored for its ability to produce high-quality welds in thick materials, making it ideal for heavy construction applications. According to recent estimates, the construction industry is expected to witness a growth rate of around 4.5% annually, which directly correlates with the rising need for advanced welding techniques. This trend indicates a sustained demand for submerged arc welding, as it meets the rigorous standards required in modern construction.

Market Segment Insights

By Process: Automatic (Largest) vs. Semi-Automatic (Fastest-Growing)

The Submerged Arc Welding Market exhibits a significant division between the Automatic and Semi-Automatic processes. Automatic welding holds the largest market share, attributed to its high efficiency and precision in large-scale production settings. This segment is favored by industries requiring consistent quality and speed, making it the mainstream choice for manufacturers. In contrast, the Semi-Automatic process, although currently smaller in market share, is gaining traction and preferred by fabricators who value flexibility over mass production.

Welding Process: Automatic (Dominant) vs. Semi-Automatic (Emerging)

In the Submerged Arc Welding Market, the Automatic welding process stands out as the dominant player, offering numerous advantages such as enhanced productivity, reduced labor costs, and increased safety, making it a preferred choice for heavy industries like shipbuilding and construction. Meanwhile, the Semi-Automatic process is emerging as a vital alternative, favored for its versatility and ability to adapt to various applications. This process enables operators to have more control and can be more cost-effective for smaller projects, contributing to its rapid growth in the market. As industries evolve, both processes are likely to find their unique places in the welding landscape.

By Application: Shipbuilding (Largest) vs. Fabrication (Fastest-Growing)

In the Submerged Arc Welding Market (SAW) market, the application segments exhibit a distinct distribution of market share. Shipbuilding stands as the largest sector, benefiting from the need for high-strength welds in marine structures, which require durability and resistance to harsh environments. Following closely, fabrication emerges as a rapidly growing segment, driven by the increasing demand for custom metal products and assemblies across various industries, including construction and manufacturing. Other significant application segments, such as heavy equipment manufacturing, power generation, and automotive, also contribute to the overall market dynamics but at a comparatively smaller scale. As growth trends unfold, the factors propelling the SAW market include advances in welding technology, rising automation in manufacturing processes, and a growing emphasis on high-efficiency production techniques. Fabrication, in particular, is witnessing a surge due to the uptick in infrastructure projects and the need for specialized metal construction. Similarly, power generation applications are increasingly focusing on renewable energy sources, further diversifying the demands placed on welding technologies. Overall, the Submerged Arc Welding Market is set for sustained growth, driven by technological innovation and industry diversification.

Shipbuilding (Dominant) vs. Power Generation (Emerging)

Shipbuilding remains the dominant application in the Submerged Arc Welding Market, characterized by its critical role in creating vessels that withstand demanding marine environments. The durability and strength requirements inherent in ship construction make SAW an ideal choice for welding thick plates, ensuring structural integrity. Conversely, the power generation sector is emerging as a significant player, particularly with the shift towards renewable energy sources. This segment faces unique challenges requiring precise welding techniques to maintain efficiency and safety in energy production installations. As these sectors evolve, the demand for advanced welding solutions is expected to escalate, paving the way for innovations that enhance productivity and quality in both shipbuilding and power generation applications.

By Material: Carbon Steel (Largest) vs. Alloy Steel (Fastest-Growing)

The Submerged Arc Welding Market shows a clear preference for Carbon Steel, which holds the largest market share among all material types. This dominance can be attributed to its extensive application in various industries, including construction and manufacturing, where strength and durability are paramount. Furthermore, Carbon Steel's cost-effectiveness and availability contribute significantly to its widespread adoption in the welding sector.

Material: Carbon Steel (Dominant) vs. Alloy Steel (Emerging)

Carbon Steel is recognized for its impressive strength and versatility, making it the preferred choice in the Submerged Arc Welding Market. Its applications range from structural components to heavy machinery, supporting its market dominance. On the other hand, Alloy Steel is emerging rapidly, driven by its enhanced properties, such as increased hardness and improved resistance to wear and corrosion. This makes Alloy Steel particularly appealing for high-performance applications. As industries demand more resilient materials for complex projects, Alloy Steel is positioned to capture a growing segment of the market, suggesting a shift towards more innovative welding solutions.

By Wire Diameter: 1.2 to 2.4 mm (Largest) vs. 2.4 to 4 mm (Fastest-Growing)

The wire diameter segment of the submerged arc welding market shows varying distribution among its categories. The segment ranging from 1.2 to 2.4 mm holds the largest share, driven by its versatility and adequate performance across a range of welding applications. In contrast, the segment of 2.4 to 4 mm is gaining momentum, as it is increasingly sought after for heavy-duty applications requiring robust welding solutions.

Wire Diameter: 1.2 to 2.4 mm (Dominant) vs. 2.4 to 4 mm (Emerging)

The wire diameter of 1.2 to 2.4 mm is the dominant segment within the submerged arc welding market due to its wide applicability in various industries, including shipbuilding and construction, offering a balance of performance and efficiency. This diameter is particularly favored for general welding tasks, benefiting from established market practices. Conversely, the emerging segment of 2.4 to 4 mm caters to the demands of heavier and more complex welds, making it an attractive option for automation and industrial applications. This growth is supported by advancements in welding technology and a surge in infrastructure projects, positioning the larger diameter wire as a key player in the evolving market.

Get more detailed insights about Submerged Arc Welding Market

Regional Insights

North America : Innovation and Demand Surge

The North American Submerged Arc Welding Market is driven by increasing demand from the automotive and construction sectors, alongside stringent safety regulations. The region holds the largest market share at approximately 40%, with the U.S. being the primary contributor. The growing emphasis on automation and advanced welding technologies further propels market growth, supported by favorable government initiatives promoting manufacturing and infrastructure development. Leading the market, the U.S. is home to key players like Lincoln Electric and Miller Electric, which dominate the competitive landscape. Canada also plays a significant role, focusing on energy and manufacturing sectors. The presence of established companies and ongoing investments in R&D are enhancing the region's market position, ensuring a robust competitive environment that fosters innovation and efficiency.

Europe : Regulatory Support and Innovation

Europe's Submerged Arc Welding Market is characterized by strong regulatory support and a focus on sustainability. The region holds the second-largest market share at around 30%, driven by increasing demand in the shipbuilding and energy sectors. The European Union's regulations on emissions and safety standards are acting as catalysts for market growth, encouraging the adoption of advanced welding technologies and practices. Germany and France are the leading countries in this market, with significant contributions from companies like ESAB and Fronius International. The competitive landscape is marked by innovation, with a strong emphasis on research and development. The presence of numerous manufacturers and suppliers enhances market dynamics, ensuring that Europe remains a key player in The Submerged Arc Welding Market.

Asia-Pacific : Emerging Markets and Growth

The Asia-Pacific Submerged Arc Welding Market is witnessing rapid growth, driven by industrialization and infrastructure development. The region is expected to hold a market share of approximately 25%, with China and India leading the charge. The increasing demand for high-quality welding solutions in construction and automotive sectors is propelling market expansion, supported by government initiatives aimed at boosting manufacturing capabilities and technological advancements. China is the largest market, with significant contributions from local players like Kobe Steel and Panasonic. India is also emerging as a key player, with a growing number of manufacturers entering the market. The competitive landscape is characterized by a mix of established companies and new entrants, fostering innovation and driving down costs, which is essential for meeting the rising demand in the region.

Middle East and Africa : Resource-Rich Opportunities

The Middle East and Africa Submerged Arc Welding Market is characterized by resource-rich opportunities, particularly in the oil and gas sector. The region holds a market share of around 5%, with countries like Saudi Arabia and South Africa leading the way. The increasing investments in infrastructure and energy projects are driving demand for advanced welding technologies, supported by government initiatives aimed at enhancing industrial capabilities and local manufacturing. Saudi Arabia is the largest market, focusing on oil and gas infrastructure, while South Africa is emerging with a growing manufacturing sector. The competitive landscape includes both local and international players, with companies like Weldability Sif gaining traction. The region's unique challenges and opportunities create a dynamic market environment, fostering growth and innovation in welding technologies.

Submerged Arc Welding Market Regional Image

Key Players and Competitive Insights

Principal companies in the Submerged Arc Welding Market industry are emphasizing an increase in their global presence and portfolio of products to meet the requirements of customers for advanced welding solutions. The market for submerged arc welding is driven by different factors, which include an increase in the requirement for automation of the manufacturing processes and the formulation of stringent regulatory guidelines for maintaining the quality of welding. In addition to this, an increase in the use of advanced materials is creating growth opportunities for the market players in the submerged arc welding market.

The development of the Submerged Arc Welding Market facility is providing advancement in the quality of the welding process and is increasing the demand for this technology across various geographies. A few major competitors in the Submerged Arc Welding Market include a mix of global market leaders as well as regional welding machinery manufacturers. Some of the common strategies followed by the players in the industry are establishing partnerships and creating value-based acquisitions.

A prominent player in the Submerged Arc Welding Market is Lincoln Electric, which provides a complete and seamless submerged arc welding system along with consumables. This facility includes providing solutions to different industries and focuses primarily on innovation and solutions for the customers. There exists a better opportunity for the company to capitalize on the market growth since Lincoln Electric realizes that the development of its product portfolio should be coupled with advancement in the technology of the product. The development of next-generation machines is expected to drive the growth in the market.

In addition to this, the company has existing facilities in different parts of the world and maintains distribution networks to cater to the various customer requirements across different industries.Another primary competitor in the Submerged Arc Welding Market is ESAB, which is a global market leader in welding equipment, consumables and automation systems for a range of applications such as equipment for heavy fabrication, material pressure vessels and pipelines. ESAB invests heavily in research and development of welding technologies to develop products that are safe and improve productivity.

ESAB has a number of manufacturing units throughout the world and also has a distribution network, which develops, markets and sells its products across different regions. ESAB has a vast range of submerged arc welding equipment and consumables for shipbuilding applications, and it is expected that the company will continue to invest highly in the research and development of new welding products to maintain its position in the Submerged Arc Welding Market.

Key Companies in the Submerged Arc Welding Market market include

Industry Developments

Rising demand for SAW in shipbuilding, construction, and automotive industries is driving market growth. Additionally, the increasing adoption of advanced SAW techniques, such as narrow gap welding and tandem SAW, is expected to fuel market expansion. The market is witnessing the emergence of new technologies, such as virtual reality (VR) and augmented reality (AR), which offer remote assistance and training for SAW operators, enhancing productivity and safety. Key players in the market include Lincoln Electric, ESAB, Voestalpine Bhler Welding, and The Harris Products Group.

Recent developments include ESAB's launch of a new SAW system, Aristo Tech 500, designed for high-speed welding applications, and Lincoln Electric's acquisition of Baker Industries to expand its SAW product portfolio.

Future Outlook

Submerged Arc Welding Market Future Outlook

The Submerged Arc Welding Market is projected to grow at a 3.39% CAGR from 2024 to 2035, driven by advancements in automation, increasing demand in construction, and energy sectors.

New opportunities lie in:

  • Development of automated welding systems for increased efficiency.
  • Expansion into emerging markets with tailored solutions.
  • Integration of AI for predictive maintenance in welding equipment.

By 2035, the Submerged Arc Welding Market is expected to achieve robust growth and enhanced technological integration.

Market Segmentation

Submerged Arc Welding Market Process Outlook

  • Automatic
  • Semi-automatic

Submerged Arc Welding Market Material Outlook

  • Alloy Steel
  • Carbon Steel
  • Stainless Steel

Submerged Arc Welding Market Application Outlook

  • Shipbuilding
  • Fabrication
  • Heavy Equipment Manufacturing
  • Power Generation
  • Automotive

Submerged Arc Welding Market Wire Diameter Outlook

  • Less than 1.2 mm
  • 1.2 to 2.4 mm
  • 2.4 to 4 mm
  • More than 4 mm

Report Scope

MARKET SIZE 202413.72(USD Billion)
MARKET SIZE 202514.18(USD Billion)
MARKET SIZE 203519.8(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.39% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of automation and robotics enhances efficiency in the Submerged Arc Welding Market.
Key Market DynamicsTechnological advancements and increasing demand for automation drive growth in the Submerged Arc Welding market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation of the Submerged Arc Welding Market by 2035?

The Submerged Arc Welding Market is projected to reach a valuation of 19.8 USD Billion by 2035.

What was the market valuation of the Submerged Arc Welding Market in 2024?

In 2024, the market valuation of the Submerged Arc Welding Market was 13.72 USD Billion.

What is the expected CAGR for the Submerged Arc Welding Market during the forecast period 2025 - 2035?

The expected CAGR for the Submerged Arc Welding Market during the forecast period 2025 - 2035 is 3.39%.

Which companies are considered key players in the Submerged Arc Welding Market?

Key players in the Submerged Arc Welding Market include Lincoln Electric, ESAB, Miller Electric, Kobe Steel, and Fronius International.

What are the projected revenues for the automatic and semi-automatic segments by 2035?

By 2035, the automatic segment is projected to generate revenues of 11.5 USD Billion, while the semi-automatic segment is expected to reach 8.3 USD Billion.

How does the shipbuilding application segment perform in terms of revenue?

The shipbuilding application segment is projected to grow from 2.5 USD Billion in 2024 to 3.5 USD Billion by 2035.

What is the revenue forecast for the automotive application segment by 2035?

The automotive application segment is expected to increase from 4.0 USD Billion in 2024 to 6.5 USD Billion by 2035.

What are the projected revenues for different wire diameter segments by 2035?

By 2035, the wire diameter segment of 1.2 to 2.4 mm is expected to generate 5.5 USD Billion, while the segment of more than 4 mm is projected to reach 4.8 USD Billion.

What is the expected revenue growth for carbon steel in the Submerged Arc Welding Market?

The revenue for carbon steel is projected to grow from 6.0 USD Billion in 2024 to 8.5 USD Billion by 2035.

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