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    Submerged Arc Furnace Market

    ID: MRFR/IA - E/27566-HCR
    100 Pages
    Sejal Akre
    October 2025

    Submerged Arc Furnace Market Research Report By Product Type (Single Electrode Submerged Arc Furnace, Double Electrode Submerged Arc Furnace, Twin Electrode Submerged Arc Furnace), By Capacity (Less than 100 Tonnes, 100 to 200 Tonnes, 200 to 500 Tonnes, Above 500 Tonnes), By Application (Steel Manufacturing, Ferroalloy Production, Ferromanganese Production, Silicon Metal Production, Pig Iron Production), By Operation Mode (Manual, Semi-Automatic, Automatic) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and ...

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    Submerged Arc Furnace Market Infographic
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    Submerged Arc Furnace Market Summary

    The Global Submerged Arc Furnace Market is projected to grow from 2.76 USD Billion in 2024 to 4.57 USD Billion by 2035, reflecting a robust CAGR of 4.68%.

    Key Market Trends & Highlights

    Submerged Arc Furnace Key Trends and Highlights

    • The market is expected to expand significantly, reaching a valuation of 4.56 USD Billion by 2035.
    • From 2025 to 2035, the market is anticipated to grow at a compound annual growth rate of 4.68%.
    • In 2024, the market valuation stands at 2.76 USD Billion, indicating a strong foundation for future growth.
    • Growing adoption of submerged arc furnace technology due to increasing demand for efficient metal production is a major market driver.

    Market Size & Forecast

    2024 Market Size 2.76 (USD Billion)
    2035 Market Size 4.57 (USD Billion)
    CAGR (2025-2035) 4.67%

    Major Players

    Danieli, Inductotherm, FCT Combustion Inc., ABB Ltd., Voestalpine AG, Siemens AG, Mitsubishi Heavy Industries, Ltd., Eaton Corporation plc, Tenova SpA, Primetals Technologies, Schneider Electric SE, Paul Wurth S.A., Harsco Metals Minerals Corporation, Morgan Advanced Materials plc, SMS group GmbH, Hitachi Metals Ltd.

    Submerged Arc Furnace Market Trends

    The Submerged Arc Furnace Market is poised to witness significant growth in the coming years. Key market drivers include increasing demand for steel in the construction, automotive, and manufacturing sectors, along with the need for cost-effective and energy-efficient steel production. Additionally, growing urbanization and infrastructure development in emerging economies are driving the demand for steel and, subsequently, submerged arc furnaces.

    Opportunities for market exploration lie in the development of technologically advanced furnaces with improved energy efficiency and productivity. The adoption of automation and digitalization in furnace operations presents significant opportunities for process optimization and cost reduction. Trends in recent times indicate a focus on sustainability and reducing carbon emissions, leading to the increasing adoption of submerged arc furnaces with energy-saving features and the use of renewable energy sources.

    The ongoing advancements in submerged arc furnace technology are likely to enhance energy efficiency and reduce emissions, thereby aligning with global sustainability goals.

    U.S. Department of Energy

    Submerged Arc Furnace Market Drivers

    Market Growth Projections

    The Global Submerged Arc Furnace Market Industry is projected to experience substantial growth, with estimates indicating a market value of 4.56 USD Billion by 2035. This growth trajectory reflects a compound annual growth rate of 4.68% from 2025 to 2035, driven by various factors including technological advancements, rising steel demand, and increased investments in infrastructure. The market's expansion is indicative of the critical role submerged arc furnaces play in the global steel production landscape. As industries evolve and adapt to changing market dynamics, the submerged arc furnace sector is likely to remain a focal point for innovation and investment.

    Expansion of Mining Activities

    The expansion of mining activities globally is a key driver for the Global Submerged Arc Furnace Market Industry. As mineral extraction increases, the availability of raw materials for steel production, such as iron ore and ferroalloys, becomes more pronounced. This growth in mining not only supports the supply chain for submerged arc furnaces but also enhances their utilization rates. The synergy between mining and steel production is crucial, as it ensures a steady flow of inputs necessary for efficient furnace operations. Consequently, the market is poised for growth as mining activities continue to expand, meeting the rising demand for steel.

    Rising Demand for Steel Production

    The Global Submerged Arc Furnace Market Industry is experiencing a surge in demand driven by the increasing need for steel production. As economies grow, the construction and automotive sectors expand, leading to higher steel consumption. The submerged arc furnace technology is favored for its efficiency in producing high-quality steel, which is essential for various applications. In 2024, the market is projected to reach 2.76 USD Billion, reflecting the industry's pivotal role in meeting global steel demands. This trend is expected to continue, with projections indicating a market value of 4.56 USD Billion by 2035, showcasing a robust growth trajectory.

    Growing Focus on Sustainable Practices

    The Global Submerged Arc Furnace Market Industry is witnessing a shift towards sustainable practices, driven by environmental regulations and corporate responsibility. Manufacturers are increasingly adopting submerged arc furnaces that utilize alternative raw materials and energy sources, thereby reducing their carbon footprint. This trend aligns with global initiatives aimed at promoting cleaner production methods. The emphasis on sustainability is likely to attract investments and foster innovation within the industry. As companies strive to meet stringent environmental standards, the demand for efficient and eco-friendly submerged arc furnaces is expected to rise, further propelling market growth.

    Technological Advancements in Furnace Design

    Innovations in submerged arc furnace technology are significantly influencing the Global Submerged Arc Furnace Market Industry. Enhanced designs improve energy efficiency and reduce operational costs, making these furnaces more attractive to manufacturers. For instance, the integration of automation and advanced control systems allows for better monitoring and optimization of the smelting process. These advancements not only enhance productivity but also contribute to sustainability efforts by minimizing emissions. As the industry evolves, the adoption of these technologies is likely to drive market growth, aligning with the increasing regulatory emphasis on environmental standards.

    Increasing Investments in Infrastructure Development

    The Global Submerged Arc Furnace Market Industry is significantly influenced by rising investments in infrastructure development across various regions. Governments and private sectors are channeling funds into large-scale projects, including transportation, energy, and urban development. This surge in infrastructure spending creates a robust demand for steel, which is a primary output of submerged arc furnaces. As nations prioritize infrastructure to stimulate economic growth, the market is expected to benefit from this trend. With projections indicating a compound annual growth rate of 4.68% from 2025 to 2035, the industry is well-positioned to capitalize on these investments.

    Market Segment Insights

    Submerged Arc Furnace Market Product Type Insights

    The Submerged Arc Furnace Market is segmented based on Product Type into Single Electrode Submerged Arc Furnace, Double Electrode Submerged Arc Furnace, and Twin Electrode Submerged Arc Furnace. Among these, the Single Electrode Submerged Arc Furnace segment recorded the highest market share in 2023 and is expected to retain its dominance during the forecast period. The growth of this segment can be attributed to the increasing demand for high-quality steel produced using Single Electrode Submerged Arc Furnaces.

    Single Electrode Submerged Arc Furnace has multiple advantages, such as higher energy efficiency, low operational cost, and consistency in product quality, which would further boost demand.

    The Double Electrode Submerged Arc Furnace segment is projected to show a good growth rate during the forecast period. Double Electrode Submerged Arc Furnaces are predominantly used for the production of stainless steel, which is a high-value alloy and finds applications in various industries such as automotive, construction, and healthcare. The relatively high demand for stainless steel is expected to promote growth in the Double Electrode Submerged Arc Furnace segment. The Twin Electrode Submerged Arc Furnace segment is expected to witness sluggish growth during the forecast period.

    These types of furnaces are used for the production of carbon steel, which is a versatile material used in various applications across the automotive, construction, and shipbuilding industries. The increasing demand for carbon steel in countries would promote growth in the Twin Electrode Submerged Arc Furnace segment. The Submerged Arc Furnace Market is expected to grow at a CAGR of 4% during the forecast period. The growth of the market can be attributed to the increasing demand for steel, stainless steel, and carbon steel. The market growth would be facilitated by the increasing investment in infrastructure development in countries.

    Submerged Arc Furnace Market Capacity Insights

    The Submerged Arc Furnace Market is segmented by capacity into Less than 100 Tonnes, 100 to 200 Tonnes, 200 to 500 Tonnes, and Above 500 Tonnes. The 200 to 500 Tonnes segment is expected to hold the largest market share in 2023, accounting for 35.6% of the global market. This is due to the increasing demand for steel from the construction and automotive industries. The Above 500 Tonnes segment is expected to witness the highest CAGR of 5.2% during the forecast period, as it is used in the production of large-scale steel structures and heavy machinery

    Submerged Arc Furnace Market Application Insights

    The Submerged Arc Furnace Market segmentation provides insights into the application areas of submerged arc furnaces. Steel Manufacturing holds the largest share of the Submerged Arc Furnace Market revenue, driven by high demand for steel in construction, automotive, and other industries. Ferroalloy Production is another significant segment, with submerged arc furnaces used to produce ferroalloys such as ferrosilicon, ferromanganese, and silicon metal. Ferromanganese Production and Silicon Metal Production also contribute to the market growth.

    Pig Iron Production, used in steelmaking, is another key application segment. In 2024, the Submerged Arc Furnace Market for Steel Manufacturing is expected to be valued at around 1.34 billion USD, with a CAGR of 4.5%. The Ferroalloy Production segment is projected to reach 0.62 billion USD by 2024, exhibiting a CAGR of 4.2%.

    Submerged Arc Furnace Market Operation Mode Insights

    The Submerged Arc Furnace Market is segmented by operation mode into manual, semi-automatic, and automatic. The automatic segment is expected to account for the largest share of the market in 2024, owing to its ability to provide high levels of efficiency and productivity. The semi-automatic segment is expected to grow at the fastest rate during the forecast period, as it offers a balance between automation and manual operation. 

    The growth of the market is attributed to the increasing demand for steel, which is a major application of submerged arc furnaces.The market is also expected to benefit from the growing adoption of electric arc furnaces, which are more environmentally friendly than traditional blast furnaces.

    Get more detailed insights about Submerged Arc Furnace Market Research Report - Global Forecast till 2034

    Regional Insights

    The Submerged Arc Furnace Market is segmented into North America, Europe, APAC, South America, and MEA. North America is the largest regional market for submerged arc furnaces, with the highest market share in 2023, and is expected to continue to dominate the market throughout the forecast period. 

    The growth in this region can be attributed to the increasing demand for steel from various industries such as automotive, construction, and manufacturing. Europe is the second-largest regional market, followed by APAC. The APAC region is expected to witness significant growth in the coming years, owing to the rising demand for steel from developing economies such as China and India.South America and MEA are expected to witness moderate growth during the forecast period.

    Key Players and Competitive Insights

    Major players in the Submerged Arc Furnace Market are constantly striving to gain a competitive edge in the industry. The Leading Submerged Arc Furnace Market players are focused on developing innovative technologies and expanding their product portfolios to meet the evolving needs of customers. The Submerged Arc Furnace Market industry is characterized by intense competition, with leading players vying for market share through strategic partnerships, acquisitions, and product launches. Key factors influencing competition in the market include technological advancements, cost optimization, and environmental regulations.

    Danieli is a leading company in the Submerged Arc Furnace Market industry, known for its innovative solutions and global presence. The company offers a comprehensive range of submerged arc furnaces, along with related technologies and services. Danieli's focus on research and development has enabled it to develop advanced furnace designs and automation systems, contributing to its strong market position. The company has a wide customer base across various industries, including steel, ferroalloys, and non-ferrous metals.

    Inductotherm is another prominent competitor in the Submerged Arc Furnace Market. The company specializes in the design and manufacturing of induction melting and heating systems, including submerged arc furnaces. Inductotherm offers a range of furnace sizes and configurations to meet the specific needs of its customers. With a focus on energy efficiency and productivity, the company's products are designed to provide optimal performance and cost savings. Inductotherm has a global presence with manufacturing facilities in various locations, enabling it to serve a diverse customer base.

    Key Companies in the Submerged Arc Furnace Market market include

    Industry Developments

    The Submerged Arc Furnace Market is projected to reach USD 4.36 billion by 2034, exhibiting a CAGR of 4.67% during the forecast period. The market growth is attributed to the rising demand for steel and the increasing adoption of submerged arc furnaces in various industries.In recent years, the market has witnessed significant advancements in technology. 

    For instance, the introduction of high-power submerged arc furnaces has improved productivity and energy efficiency. Additionally, the growing use of automation and digitalization in manufacturing processes is expected to drive market growth in the coming years.

    Key players in the Submerged Arc Furnace market are focusing on strategic partnerships and acquisitions to expand their market presence. For example, in 2023, Danieli Group acquired a majority stake in Fives CortX, a leading supplier of submerged arc furnace technology.

    Future Outlook

    Submerged Arc Furnace Market Future Outlook

    The Submerged Arc Furnace Market is projected to grow at a 4.67% CAGR from 2025 to 2035, driven by increasing demand for steel and non-ferrous metals.

    New opportunities lie in:

    • Invest in advanced automation technologies to enhance operational efficiency.
    • Explore sustainable practices to reduce carbon emissions in production.
    • Develop specialized alloys to cater to emerging industries like renewable energy.

    By 2035, the Submerged Arc Furnace Market is expected to exhibit robust growth and innovation.

    Market Segmentation

    Submerged Arc Furnace Market Capacity Outlook

    • Steel Manufacturing
    • Ferroalloy Production
    • Ferromanganese Production
    • Silicon Metal Production
    • Pig Iron Production

    Submerged Arc Furnace Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Submerged Arc Furnace Market Application Outlook

    • Manual
    • Semi-Automatic
    • Automatic

    Submerged Arc Furnace Market Product Type Outlook

    • Less than 100 Tonnes
    • 100 to 200 Tonnes
    • 200 to 500 Tonnes
    • Above 500 Tonnes

    Submerged Arc Furnace Market Operation Mode Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024    2.76 (USD Billion)
    Market Size 2025    2.89 (USD Billion)
    Market Size 2035 4.57 (USD Billion)
    Compound Annual Growth Rate (CAGR) 4.67% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled FCT Combustion Inc., ABB Ltd., Voestalpine AG, Siemens AG, Mitsubishi Heavy Industries, Ltd., Eaton Corporation plc, Tenova SpA, Primetals Technologies, Schneider Electric SE, Paul Wurth S.A., Danieli C. Officine Meccaniche S.p.A., Harsco Metals Minerals Corporation, Morgan Advanced Materials plc, SMS group GmbH, Hitachi Metals Ltd.
    Segments Covered Product Type, Capacity, Application, Operation Mode, Regional
    Key Market Opportunities Growing steel production surge in demand for high-quality steel technological advancements rising infrastructure spending and expanding automotive industry
    Key Market Dynamics Growing demand for steel Rising energy costs Technological advancements Government regulations Expansion of steel production capacity.
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the expected market size of the Submerged Arc Furnace Market in 2025?

    The Submerged Arc Furnace Market is estimated to be worth around 2.89 Billion USD in 2025.

    What is the projected CAGR of the Submerged Arc Furnace Market from 2025 to 2034?

    The market is projected to grow at a CAGR of 4.67% from 2025 to 2034.

    Which region is expected to dominate the Submerged Arc Furnace Market in 2023?

    North America is expected to dominate the market in 2023, accounting for around 40% of the global market share.

    What are the key applications of Submerged Arc Furnaces?

    Submerged Arc Furnaces are primarily used in the production of steel and ferroalloys.

    Who are the major competitors in the Submerged Arc Furnace Market?

    Some of the key players in the market include Tenova, Danieli, SMS group, Primetals Technologies, and Fives.

    What are the key factors driving the growth of the Submerged Arc Furnace Market?

    Increasing demand for steel and ferroalloys, technological advancements, and government initiatives are driving the growth of the market.

    What are the challenges faced by the Submerged Arc Furnace Market?

    Fluctuating raw material prices, intense competition, and stringent environmental regulations are some of the challenges faced by the market.

    What are the growth opportunities for the Submerged Arc Furnace Market?

    Expansion into emerging markets, adoption of automation and digital technologies, and development of new applications present growth opportunities for the market.

    What is the expected market size of the Submerged Arc Furnace Market in 2032?

    The market is projected to reach around 3.8 Billion USD by 2032.

    Which region is expected to witness the highest growth in the Submerged Arc Furnace Market during the forecast period?

    North America is expected to witness the highest growth during the forecast period, driven by increasing steel production and infrastructure development.

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