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    United States Carpet Manufacturers Market

    ID: MRFR/CR/19159-HCR
    128 Pages
    Tejas Chaudhary
    October 2025

    United States Carpet Manufacturers Market Research Report Information By Type (Tufted, Woven, Needle-Punched, Knotted, Others), By Material (Nylon, Polyester, Polypropylene, Others), By End User (Residential, Non-Residential, Automotive & Transportation) – United States Market Forecast Till 2035

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    United States Carpet Manufacturers Market Infographic
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    United States Carpet Manufacturers Market Summary

    As per MRFR analysis, the United States Carpet Manufacturers Market was estimated at 39.13 USD Billion in 2024. The carpet industry is projected to grow from 41.09 USD Billion in 2025 to 66.94 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.0 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The United States Carpet Manufacturers Market is experiencing a transformative shift towards sustainability and technological integration.

    • Sustainability initiatives are increasingly shaping product offerings in the North American carpet market.
    • Digital transformation is enhancing operational efficiencies and customer engagement across the industry.
    • The tufted segment remains the largest, while the woven segment is witnessing rapid growth in consumer interest.
    • Rising demand for eco-friendly products and technological advancements in manufacturing are key drivers propelling market expansion.

    Market Size & Forecast

    2024 Market Size 39.13 (USD Billion)
    2035 Market Size 66.94 (USD Billion)
    CAGR (2025 - 2035) 5.0%

    Major Players

    Mohawk Industries (US), Shaw Industries (US), Beaulieu America (US), Tandus Centiva (US), Interface, Inc. (US), Karastan (US), Masland Carpets (US), Milliken & Company (US), Dixie Group (US)

    United States Carpet Manufacturers Market Trends

    The United States Carpet Manufacturers Market is currently experiencing a dynamic evolution, influenced by various factors such as consumer preferences, technological advancements, and sustainability initiatives. As environmental concerns gain traction, manufacturers are increasingly adopting eco-friendly materials and production processes. This shift not only caters to the growing demand for sustainable products but also aligns with regulatory pressures aimed at reducing the carbon footprint of the industry. Furthermore, innovations in carpet design and functionality are reshaping consumer choices, with a noticeable trend towards customizable and multifunctional flooring solutions. In addition to sustainability, the market is witnessing a surge in digital transformation. Manufacturers are leveraging e-commerce platforms and digital marketing strategies to reach a broader audience. This transition appears to enhance customer engagement and streamline purchasing processes. Moreover, the rise of smart home technology is likely to influence carpet design, as consumers seek products that integrate seamlessly with their connected living spaces. Overall, the United States Carpet Manufacturers Market is poised for continued growth, driven by a blend of innovation, sustainability, and evolving consumer expectations.

    Sustainability Initiatives

    The focus on eco-friendly materials and production methods is becoming increasingly prevalent. Manufacturers are exploring sustainable fibers and reducing waste, responding to consumer demand for environmentally responsible products.

    Digital Transformation

    The integration of e-commerce and digital marketing strategies is reshaping how manufacturers engage with consumers. This trend enhances accessibility and streamlines the purchasing experience, catering to a tech-savvy audience.

    Smart Home Integration

    As smart home technology gains popularity, there is a growing interest in carpets that complement connected living spaces. This trend suggests a shift towards multifunctional products that enhance both aesthetics and functionality.

    The United States carpet manufacturing sector is experiencing a notable shift towards sustainable practices, as manufacturers increasingly prioritize eco-friendly materials and production methods to meet evolving consumer preferences.

    U.S. Department of Commerce

    United States Carpet Manufacturers Market Drivers

    Shifts in Consumer Preferences

    Consumer preferences are evolving within the United States Carpet Manufacturers Market, with a noticeable trend towards luxury and high-performance carpets. As disposable incomes rise, consumers are willing to invest in premium flooring options that offer durability and aesthetic appeal. This shift is prompting manufacturers to focus on producing carpets that not only meet functional needs but also enhance interior design. The demand for stylish and versatile carpets is likely to drive innovation in design and materials, as manufacturers strive to cater to the tastes of discerning consumers. This trend may also lead to increased competition among manufacturers to capture the attention of this lucrative market segment.

    Increased Focus on Health and Wellness

    The United States Carpet Manufacturers Market is witnessing an increased focus on health and wellness, influencing consumer choices in flooring materials. Carpets that promote better indoor air quality and are free from harmful chemicals are gaining traction among health-conscious consumers. This trend is supported by growing awareness of the impact of indoor environments on overall well-being. Manufacturers are responding by developing carpets that incorporate hypoallergenic and non-toxic materials, which could enhance their appeal in the market. As health and wellness continue to be prioritized, the demand for such carpets is expected to rise, potentially reshaping product offerings within the industry.

    Rising Demand for Eco-Friendly Products

    The United States Carpet Manufacturers Market is experiencing a notable shift towards eco-friendly products. Consumers are increasingly prioritizing sustainability, leading to a surge in demand for carpets made from recycled materials and natural fibers. This trend is reflected in the market, where eco-friendly carpets are projected to account for a significant portion of sales. Manufacturers are responding by innovating their product lines to include sustainable options, which not only appeal to environmentally conscious consumers but also align with regulatory pressures for greener production practices. As a result, the industry is likely to see a continued increase in the adoption of sustainable materials, which could reshape the competitive landscape.

    Technological Advancements in Manufacturing

    Technological advancements are playing a crucial role in the United States Carpet Manufacturers Market. Innovations such as automation, advanced weaving techniques, and digital printing are enhancing production efficiency and product quality. These technologies enable manufacturers to reduce waste and lower production costs, which is essential in a competitive market. Furthermore, the integration of smart technologies into carpet manufacturing processes allows for greater customization and personalization of products. As manufacturers adopt these technologies, they may gain a competitive edge, potentially leading to increased market share and profitability in the evolving landscape of carpet production.

    Growth in Residential and Commercial Construction

    The United States Carpet Manufacturers Market is closely tied to the construction sector, which is currently experiencing growth. As residential and commercial construction projects increase, so does the demand for flooring solutions, including carpets. According to recent data, the construction industry is projected to expand, driven by factors such as low interest rates and increased consumer confidence. This growth is likely to result in higher sales for carpet manufacturers, as new buildings require flooring installations. Additionally, renovations and remodeling projects in existing properties further contribute to the demand for carpets, indicating a robust market outlook for manufacturers.

    Market Segment Insights

    By Type: Tufted (Largest) vs. Woven (Fastest-Growing)

    In the United States Carpet Manufacturers Market, the tufted segment holds the largest market share due to its widespread popularity and cost-effectiveness. This type of carpet is favored for both residential and commercial applications, offering a variety of styles and patterns that appeal to a broad consumer base. The woven segment, while smaller in share, is witnessing rapid growth as consumers lean towards high-quality, durable products that enhance interior aesthetics.

    Tufted (Dominant) vs. Woven (Emerging)

    Tufted carpets are recognized as the dominant force in the market, primarily due to their affordability and versatility. They offer a range of textures and patterns, making them a popular choice in many settings. On the other hand, woven carpets are emerging rapidly, gaining traction among consumers seeking premium products that provide longevity and aesthetic appeal. Woven carpets are often handcrafted, which adds to their uniqueness and desirability. This trend represents a shift towards quality over quantity in the carpet market, indicating consumers' willingness to invest in more sustainable and luxurious flooring options.

    By Material: Nylon (Largest) vs. Polyester (Fastest-Growing)

    In the United States Carpet Manufacturers Market, the material segment is prominently dominated by nylon, which holds the largest market share due to its exceptional durability and resilience. Polyester follows closely, benefitting from its affordability and attractive aesthetics. Polypropylene and other materials represent a smaller portion of the market, driven by specific use cases such as outdoor carpets or environmentally friendly options. Understanding these dynamics is crucial for manufacturers as they seek to cater to diverse consumer preferences. The growth trends in the material segment are influenced by several key factors, including the increasing demand for high-performance carpets, which favor nylon for its longevity. Meanwhile, polyester is rapidly gaining traction due to its eco-friendliness and innovation in manufacturing processes. The emphasis on sustainable materials and the improvement of production technologies are significant drivers of growth, particularly for polyester, positioning it as the fastest-growing material in the market.

    Nylon (Dominant) vs. Polypropylene (Emerging)

    Nylon remains the dominant material in the United States Carpet Manufacturers Market, known for its strength and ability to withstand heavy foot traffic, making it the preferred choice for residential and commercial spaces alike. Its stain resistance and easy maintenance further enhance its appeal, ensuring its place at the top of consumer preferences. On the other hand, polypropylene is emerging as a viable alternative, particularly for outdoor and casual applications. While it lacks the durability of nylon, polypropylene is gaining favor due to its color retention and mildew resistance. This positioning reflects a market trend towards functional yet cost-effective carpeting solutions, making polypropylene a material to watch in the evolving landscape.

    By End User: Residential (Largest) vs. Non-Residential (Fastest-Growing)

    In the United States Carpet Manufacturers Market, the distribution of market share among the end user segments is heavily skewed towards the residential sector. This sector holds a substantial portion of the market due to the high demand for carpets in homes for aesthetic appeal and comfort. Non-residential sectors such as offices, hotels, and retail spaces are also contributors but to a lesser extent, indicating the household market's dominance. The growth trends suggest that while the residential market remains the largest, the non-residential segment is rapidly gaining traction, driven by increased commercial construction and renovation projects. Additionally, environmentally-friendly products are seeing growth across all segments, indicating a shift in consumer preferences that favors sustainability, particularly in the non-residential market as businesses seek to enhance their image and sustainability practices.

    Residential (Dominant) vs. Automotive & Transportation (Emerging)

    The residential carpet segment is characterized by its vast consumer base and consistent demand, making it a dominant force in the United States Carpet Manufacturers Market. With a preference for styles that enhance home décor, this segment thrives on trends such as eco-friendly materials and innovative designs. In contrast, the automotive and transportation segment is emerging, driven by the growing automotive sector's need for high-quality carpets. This segment caters to car manufacturers and is influenced by trends in vehicle customization and luxury features. As technological advancements continue to enter the automotive market, this segment is expected to grow, presenting opportunities for manufacturers to cater to new applications and designs.

    Get more detailed insights about United States Carpet Manufacturers Market

    Regional Insights

    North America : Market Leader in Carpet Production

    The United States remains the largest market for carpet manufacturing, holding approximately 60% of the global market share. Key growth drivers include rising consumer demand for sustainable and innovative flooring solutions, alongside regulatory support for eco-friendly materials. The second largest market is Europe, accounting for about 25% of the global share. This growth is further fueled by increasing residential and commercial construction activities, which are expected to continue driving demand for carpets in the coming years. Leading the U.S. carpet manufacturing landscape are major players such as Mohawk Industries and Shaw Industries, which dominate the market with their extensive product offerings and innovative designs. Other notable companies include Beaulieu America and Interface, Inc. The competitive landscape is characterized by a focus on sustainability and technological advancements, with manufacturers increasingly investing in research and development to meet evolving consumer preferences.

    Europe : Emerging Market for Carpets

    Europe is witnessing a growing demand for carpets, driven by increasing consumer awareness regarding sustainability and design aesthetics. The region holds approximately 25% of The United States Carpet Manufacturers share, with countries like Germany and the UK leading the charge. Regulatory initiatives aimed at promoting eco-friendly materials are catalyzing market growth, as consumers increasingly prefer products that align with environmental standards. The largest market remains North America, while Europe is positioned as the second largest, contributing significantly to the global landscape. Germany stands out as a key player in the European carpet market, with a robust manufacturing base and a focus on innovation. The competitive landscape features established brands and new entrants alike, all vying for market share through unique designs and sustainable practices. Companies such as Tarkett and Balta are notable players, emphasizing eco-friendly production methods and high-quality materials to attract environmentally conscious consumers.

    Asia-Pacific : Rapidly Growing Carpet Sector

    The Asia-Pacific region is experiencing rapid growth in the carpet manufacturing sector, driven by urbanization and rising disposable incomes. Countries like China and India are at the forefront, with China holding a significant share of the market. The region is expected to capture around 10% of the global market share, with increasing demand for both residential and commercial carpets. The growth is further supported by government initiatives aimed at boosting manufacturing and exports, making it a key player in the global market landscape. China's carpet industry is characterized by a mix of traditional craftsmanship and modern manufacturing techniques, leading to a diverse product range. The competitive landscape includes both local manufacturers and international brands, with companies like Oriental Weavers and Mohawk Industries expanding their presence. The focus on quality and design innovation is driving competition, as manufacturers strive to meet the evolving tastes of consumers in this dynamic market.

    Middle East and Africa : Emerging Carpet Market Dynamics

    The Middle East and Africa region is emerging as a significant player in the carpet manufacturing market, driven by increasing urbanization and a growing middle class. The market share in this region is estimated to be around 5%, with countries like South Africa and the UAE leading the way. The demand for carpets is being fueled by rising construction activities and a shift towards luxury home furnishings, supported by government initiatives to enhance the manufacturing sector. In South Africa, the carpet industry is characterized by a blend of local craftsmanship and international influences, with key players such as Belgotex and Van Dyck Carpets making notable contributions. The competitive landscape is evolving, with an increasing number of manufacturers focusing on sustainability and innovative designs to cater to the growing consumer base. As the region continues to develop, the carpet market is expected to expand further, driven by both local and international demand.

    Key Players and Competitive Insights

    The United States Carpet Manufacturers Market is characterized by a competitive landscape that is both dynamic and multifaceted. Key growth drivers include increasing consumer demand for sustainable flooring solutions, technological advancements in manufacturing processes, and a growing emphasis on design aesthetics. Major players such as Mohawk Industries (US), Shaw Industries (US), and Interface, Inc. (US) are strategically positioned to leverage these trends. Mohawk Industries (US) focuses on innovation through the development of eco-friendly products, while Shaw Industries (US) emphasizes regional expansion and digital transformation to enhance customer engagement. Interface, Inc. (US) is committed to sustainability, aiming to reduce its carbon footprint through innovative manufacturing practices. Collectively, these strategies shape a competitive environment that is increasingly focused on sustainability and technological integration.

    In terms of business tactics, companies are localizing manufacturing to reduce lead times and optimize supply chains, which is particularly crucial in a market that is moderately fragmented. This approach allows for greater responsiveness to regional demands and enhances operational efficiency. The competitive structure is influenced by the collective actions of these key players, who are not only vying for market share but also setting industry standards in sustainability and innovation.

    In August 2025, Mohawk Industries (US) announced the launch of a new line of carpets made from 100% recycled materials, reflecting its commitment to sustainability and innovation. This strategic move is significant as it positions the company as a leader in eco-friendly flooring solutions, appealing to environmentally conscious consumers and potentially increasing market share in a growing segment.

    In September 2025, Shaw Industries (US) unveiled a digital platform aimed at enhancing customer experience through virtual design tools. This initiative is crucial as it aligns with the ongoing digital transformation trend, allowing customers to visualize products in their spaces before purchase, thereby increasing engagement and satisfaction. Such advancements may also streamline the sales process, providing Shaw with a competitive edge.

    In July 2025, Interface, Inc. (US) entered into a partnership with a technology firm to integrate AI into its manufacturing processes. This collaboration is likely to enhance operational efficiency and product customization, enabling Interface to respond more swiftly to market demands. The integration of AI could also lead to innovations in design and production, further solidifying Interface's position in the market.

    As of October 2025, current competitive trends are heavily influenced by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances are increasingly shaping the landscape, allowing companies to pool resources and expertise to drive innovation. Looking ahead, competitive differentiation is expected to evolve from traditional price-based competition to a focus on innovation, technology, and supply chain reliability. This shift underscores the importance of adaptability and forward-thinking strategies in maintaining a competitive edge in the carpet manufacturing sector.

    Key Companies in the United States Carpet Manufacturers Market market include

    Industry Developments

    May 2023: MOHAWK INDUSTRIES, INC. was honored as one of America's Climate Leaders for its remarkable reductions in carbon footprint, setting itself apart as the sole flooring manufacturer to receive this recognition. This underscores Mohawk's dedication to sustainability and environmental stewardship.

    October 2018: The Dixie Group, a leading manufacturer and marketer of carpets and rugs, successfully acquired Atlas Carpet Mills, a renowned manufacturer of commercial carpets. This strategic acquisition allowed the Dixie Group to expand its product offerings and strengthen its presence in the commercial flooring market segment.

    Future Outlook

    United States Carpet Manufacturers Market Future Outlook

    The United States Carpet Manufacturers Market is projected to grow at a 5.0% CAGR from 2024 to 2035, driven by technological advancements, sustainability trends, and increasing consumer demand for innovative flooring solutions.

    New opportunities lie in:

    • Expansion into eco-friendly carpet materials
    • Development of smart carpet technologies
    • Partnerships with interior design firms for customized solutions

    By 2035, the market is expected to be robust, driven by innovation and sustainability.

    Market Segmentation

    United States Carpet Manufacturers Market Type Outlook

    • Tufted
    • Woven
    • Needle-Punched
    • Knotted
    • Others

    United States Carpet Manufacturers Market End User Outlook

    • Residential
    • Non-Residential
    • Automotive & Transportation

    United States Carpet Manufacturers Market Material Outlook

    • Nylon
    • Polyester
    • Polypropylene
    • Others

    Report Scope

    MARKET SIZE 202439.13(USD Billion)
    MARKET SIZE 202541.09(USD Billion)
    MARKET SIZE 203566.94(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.0% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesAdoption of sustainable materials and eco-friendly production processes in the United States Carpet Manufacturers Market.
    Key Market DynamicsShifts in consumer preferences towards sustainable materials drive innovation and competition among United States carpet manufacturers.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    How much is the Carpet Manufacturers' market?

    The United States Carpet Manufacturers' market size was valued at USD 37.27 Billion in 2023.

    What is the growth rate of the Carpet Manufacturers market?

    The market is projected to grow at a CAGR of 5% during the forecast period, 2025-2034.

    Who are the key players in the Carpet Manufacturers market?

    The key players in the market are Mohawk Industries Inc., Shaw Industries Group Inc., Beaulieu of America, Dixie Group Inc., Engineered Floors LLC, Interface Inc., Tarkett Group, Stanton Carpet Corporation, Couristan Inc., Masland Carpets & Rugs.

    Which Type led the Carpet Manufacturers' market?

    The Tufted category dominated the market in 2023.

    Which End User had the largest market share in the Carpet Manufacturers market?

    The Residential category had the largest share of the market.

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