×
Request Free Sample ×

Kindly complete the form below to receive a free sample of this Report

* Please use a valid business email

Leading companies partner with us for data-driven Insights

clients tt-cursor
Hero Background

US Propylene Oxide Market

ID: MRFR/CnM/18865-HCR
100 Pages
Chitranshi Jaiswal
October 2025

US Propylene Oxide Market Research Report: By Application (Polyether Polyols, Propylene Glycol, Fumigation, Adhesives & Sealants, Oil Demulsifier, Others) and By End User (Construction, Paints & Coatings, Oil & Gas, Transportation, Others) - Forecast to 2035

Share:
Download PDF ×

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

US Propylene Oxide Market Infographic
Purchase Options

US Propylene Oxide Market Summary

As per analysis, the US propylene oxide market is projected to grow from USD 3,780.99 Billion in 2024 to USD 4,003.01 Billion in 2025, exhibiting a compound annual growth rate (CAGR) of 5.87% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US propylene oxide market is currently experiencing a shift towards sustainability and technological innovation.

  • The polyurethane production segment remains the largest consumer of propylene oxide, driven by its extensive applications in various industries.
  • The antifreeze and coolants segment is the fastest-growing, reflecting an increasing demand for efficient thermal management solutions.
  • Technological advancements in production processes are enhancing efficiency and reducing environmental impact across the market.
  • Growing demand from end-use industries and a rising focus on sustainable products are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 3780.99 (USD Billion)
2035 Market Size 7082.7 (USD Billion)
CAGR (2025 - 2035) 5.87%

Major Players

Dow Chemical (US), BASF (US), LyondellBasell (US), Huntsman Corporation (US), Shell Chemical (US), Covestro (US), SABIC (US), Mitsui Chemicals (US), Eastman Chemical (US)

US Propylene Oxide Market Trends

The US propylene oxide market is currently experiencing a dynamic phase characterized by evolving demand patterns and regulatory influences. The market is primarily driven by the increasing utilization of propylene oxide in the production of polyurethane foams, which are widely employed in various applications, including automotive, construction, and consumer goods. Additionally, the growing emphasis on sustainability and eco-friendly materials is prompting manufacturers to explore innovative production methods, potentially reshaping the competitive landscape. As industries seek to reduce their carbon footprint, the demand for bio-based propylene oxide may gain traction, indicating a shift towards greener alternatives. Moreover, the US propylene oxide market is influenced by fluctuations in raw material prices and supply chain dynamics. The reliance on propylene as a feedstock, which is derived from petroleum refining and natural gas processing, introduces a level of volatility that could impact production costs. Furthermore, trade policies and tariffs may also play a role in shaping market conditions, as they affect the import and export of propylene oxide and its derivatives. Overall, the market appears poised for transformation, with potential growth opportunities arising from technological advancements and changing consumer preferences.

Sustainability Initiatives

The US propylene oxide market is witnessing a notable shift towards sustainability, as manufacturers increasingly prioritize eco-friendly production methods. This trend is driven by consumer demand for greener products and regulatory pressures aimed at reducing environmental impact. Companies are exploring bio-based alternatives to traditional propylene oxide, which may lead to a more sustainable supply chain.

Technological Advancements

Innovations in production technologies are significantly influencing the US propylene oxide market. Enhanced processes are being developed to improve efficiency and reduce waste, which could lower production costs. These advancements may also facilitate the introduction of new applications for propylene oxide, expanding its market reach.

Regulatory Landscape

The regulatory environment surrounding the US propylene oxide market is evolving, with increasing scrutiny on chemical safety and environmental standards. Compliance with these regulations is becoming essential for manufacturers, as non-compliance could result in penalties and reputational damage. This trend may drive companies to adopt safer practices and invest in compliance measures.

Market Segment Insights

By Application: Polyurethane Production (Largest) vs. Antifreeze and Coolants (Fastest-Growing)

In the US propylene oxide market, the application segment is primarily dominated by polyurethane production, driven by its extensive utilization in various end-user industries such as furniture, automotive, and construction. Antifreeze and coolants also hold a significant share within the application landscape, fueled by the demand for high-performance automotive and industrial fluids. The surfactants and adhesives & sealants segments follow, contributing to the diverse application spectrum of propylene oxide in the domestic market.

Polyurethane Production (Dominant) vs. Adhesives and Sealants (Emerging)

Polyurethane production stands as the dominant application for propylene oxide, largely due to its adaptability and crucial role in producing flexible foams, rigid foams, and elastomers, which are integral in numerous industries. This segment benefits from a robust demand in automotive, construction, and furnishings, influencing its prevalence in the market. Conversely, the adhesives and sealants segment is emerging, driven by increased usage in construction and automotive applications. The rising trend towards lightweight and high-performance materials in these sectors is paving the way for innovative adhesive solutions, thereby enhancing the market potential for propylene oxide-based adhesives and sealants.

By End Use: Automotive (Largest) vs. Electronics (Fastest-Growing)

In the US propylene oxide market, the end-use segment shows diverse applications, with the automotive sector holding the largest market share. The automotive industry utilizes propylene oxide in the production of antifreeze, insulation, and adhesives, significantly driving its demand. Conversely, the electronics sector, while smaller, is emerging rapidly due to increasing consumer electronics production, leading to a growing need for propylene oxide within this sector. As the demand for electronic gadgets continues to escalate, the electronics end-use segment is gaining momentum.

Automotive: (Dominant) vs. Electronics (Emerging)

The automotive segment remains dominant in the US propylene oxide market, characterized by its extensive demand for insulation materials, antifreeze, and various plastic applications. This segment benefits from the automotive industry's expansive growth, driven by technological advancements and consumer preferences for reliable materials. On the other hand, the electronics sector is emerging rapidly as it capitalizes on the soaring demand for electronic devices. With a steady increase in innovation and production in electronics, propylene oxide serves as a crucial component in manufacturing high-performance materials, ensuring its position as an essential player in this evolving market.

By Production Process: Chlorohydrin Process (Largest) vs. Hydrogen Peroxide Process (Fastest-Growing)

In the US propylene oxide market, the production processes are characterized by three main methods: Chlorohydrin Process, Propylene Oxide Process, and Hydrogen Peroxide Process. The Chlorohydrin Process dominates the market due to its established utilization and efficiency, holding a substantial share compared to the other methods. Meanwhile, the Propylene Oxide Process maintains a competitive presence, leveraging its unique production attributes, but it is the Hydrogen Peroxide Process that is quickly gaining traction due to its environmentally friendly approach, appealing to the growing demand for sustainable production methods.

Production Process: Chlorohydrin (Dominant) vs. Hydrogen Peroxide (Emerging)

The Chlorohydrin Process is recognized as the dominant method for producing propylene oxide in the US, capitalizing on its efficiency and cost-effectiveness. It has been favored historically due to its ability to produce high yields, although it is often scrutinized for environmental impacts. In contrast, the Hydrogen Peroxide Process is emerging as a significant alternative, attracting attention for its eco-friendliness and lower emissions. Its adoption is accelerating as regulatory pressures and consumer preferences shift towards greener production methods. While still a smaller segment compared to the Chlorohydrin Process, the Hydrogen Peroxide Process is paving the way for innovation in the propylene oxide industry, appealing particularly to environmentally conscious stakeholders.

By Distribution Channel: Direct Sales (Largest) vs. Distributors (Fastest-Growing)

In the US propylene oxide market, the distribution of sales channels reveals a substantial preference for direct sales, which currently holds the largest share. This preference is influenced by the direct relationship between manufacturers and consumers, facilitating better pricing strategies and customized service offerings. Distributors, while trailing behind in market share, are quickly gaining traction, supported by their ability to provide wider access to products and regional market penetration, thus catering to diverse consumer needs across various sectors.

Direct Sales (Dominant) vs. Distributors (Emerging)

Direct sales channels dominate the US propylene oxide market by establishing a direct link between producers and their customers, which enhances pricing flexibility and customer relations. This model is particularly beneficial for large-scale industrial consumers who require consistent supply and tailored solutions. On the other hand, distributors have emerged as a significant force, leveraging their established networks and logistical capabilities to reach a broader audience. Their growth is propelled by increasing demand for propylene oxide in diverse applications, highlighting their role in fulfilling market needs and supporting regional distribution efforts.

Get more detailed insights about US Propylene Oxide Market

Key Players and Competitive Insights

The propylene oxide market exhibits a dynamic competitive landscape characterized by a blend of innovation, strategic partnerships, and regional expansion. Key players such as Dow Chemical (US), BASF (US), and LyondellBasell (US) are at the forefront, each employing distinct strategies to enhance their market positioning. Dow Chemical (US) focuses on sustainability and digital transformation, aiming to reduce its carbon footprint while optimizing production processes. BASF (US) emphasizes innovation through research and development, particularly in developing new applications for propylene oxide, which could potentially expand its market share. LyondellBasell (US) appears to be concentrating on strategic acquisitions to bolster its operational capabilities and diversify its product offerings, thereby shaping a competitive environment that is increasingly reliant on technological advancements and sustainable practices.

The business tactics employed by these companies reflect a concerted effort to localize manufacturing and optimize supply chains, which is crucial in a moderately fragmented market. This competitive structure allows for a diverse range of products and services, while the collective influence of these key players drives innovation and efficiency across the sector. The focus on local production not only reduces transportation costs but also enhances responsiveness to market demands, thereby strengthening their competitive edge.

In November 2025, Dow Chemical (US) announced a partnership with a leading technology firm to develop AI-driven solutions aimed at enhancing production efficiency in propylene oxide manufacturing. This strategic move underscores Dow's commitment to integrating advanced technologies into its operations, potentially leading to significant cost savings and improved sustainability metrics. Such initiatives may position Dow as a leader in the market, particularly as environmental regulations become more stringent.

In October 2025, BASF (US) unveiled a new line of bio-based propylene oxide products, which are derived from renewable resources. This innovation not only aligns with global sustainability trends but also caters to the growing demand for eco-friendly materials. By diversifying its product portfolio, BASF is likely to attract a broader customer base, thereby enhancing its competitive stance in the market.

In September 2025, LyondellBasell (US) completed the acquisition of a smaller competitor, which is expected to expand its production capacity and enhance its technological capabilities. This acquisition reflects LyondellBasell's strategy to consolidate its market position and leverage synergies that could lead to improved operational efficiencies. Such strategic actions may enable the company to respond more effectively to market fluctuations and customer needs.

As of December 2025, the propylene oxide market is increasingly influenced by trends such as digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the competitive landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technological advancements and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to innovate and adapt to changing market dynamics.

Key Companies in the US Propylene Oxide Market market include

Industry Developments

Recent developments in the US Propylene Oxide Market reflect notable activity among key players. In September 2023, BASF announced an expansion plan for its propylene oxide production facilities to enhance capacity due to rising demand in applications like automotive and construction. Meanwhile, in August 2023, Dow initiated a strategic collaboration with Chevron Phillips Chemical to optimize propylene oxide supply chains. This move is expected to bolster the production efficiencies of both companies, thereby creating a more resilient market structure.

Additionally, in July 2023, Eastman Chemical reported a significant increase in market share following its innovative sustainability initiatives in propylene oxide manufacturing. Over the past two years, notable investments include LyondellBasell’s $500 million facility upgrade in May 2022, aimed at improving operational efficiencies and reducing emissions. The current market valuation continues to grow as companies like Mitsui Chemicals and SABIC explore merger opportunities to strengthen their foothold in this competitive landscape. These advancements indicate a robust growth trajectory for the US Propylene Oxide Market, driven by collaboration and sustainability efforts among top industry players.

Future Outlook

US Propylene Oxide Market Future Outlook

The US propylene oxide market is projected to grow at a 5.87% CAGR from 2024 to 2035, driven by increasing demand in automotive and construction sectors.

New opportunities lie in:

  • Expansion of bio-based propylene oxide production facilities.
  • Development of advanced storage solutions for propylene oxide.
  • Strategic partnerships with automotive manufacturers for specialized applications.

By 2035, the market is expected to solidify its position as a key player in the chemical industry.

Market Segmentation

US Propylene Oxide Market End Use Outlook

  • Automotive
  • Construction
  • Consumer Goods
  • Electronics

US Propylene Oxide Market Application Outlook

  • Polyurethane Production
  • Antifreeze and Coolants
  • Surfactants
  • Adhesives and Sealants

US Propylene Oxide Market Production Process Outlook

  • Chlorohydrin Process
  • Propylene Oxide Process
  • Hydrogen Peroxide Process

US Propylene Oxide Market Distribution Channel Outlook

  • Direct Sales
  • Distributors
  • Online Sales

Report Scope

MARKET SIZE 20243780.99(USD Billion)
MARKET SIZE 20254003.01(USD Billion)
MARKET SIZE 20357082.7(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)5.87% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledDow Chemical (US), BASF (US), LyondellBasell (US), Huntsman Corporation (US), Shell Chemical (US), Covestro (US), SABIC (US), Mitsui Chemicals (US), Eastman Chemical (US)
Segments CoveredApplication, End Use, Production Process, Distribution Channel
Key Market OpportunitiesGrowing demand for bio-based propylene oxide driven by sustainability initiatives and regulatory support in the US.
Key Market DynamicsShifts towards sustainable production methods are reshaping the competitive landscape of the US propylene oxide market.
Countries CoveredUS

Leave a Comment

FAQs

What is the expected market size of the US Propylene Oxide Market in 2024?

The US Propylene Oxide Market is expected to be valued at 3.9 billion USD in 2024.

What is the projected market size for the US Propylene Oxide Market by 2035?

By 2035, the US Propylene Oxide Market is anticipated to reach a value of 6.75 billion USD.

What is the expected compound annual growth rate (CAGR) for the US Propylene Oxide Market from 2025 to 2035?

The expected CAGR for the US Propylene Oxide Market from 2025 to 2035 is 5.113 percent.

What are the largest segments within the US Propylene Oxide Market by application?

The largest segments include Polyether Polyols and Propylene Glycol, with values of 1.422 billion USD and 1.016 billion USD in 2024, respectively.

What is the market size for the Polyether Polyols segment in 2035?

The Polyether Polyols segment is projected to be valued at 2.402 billion USD in 2035.

What are some of the major players in the US Propylene Oxide Market?

Key players in the market include Mitsui Chemicals, BASF, Chevron Phillips Chemical, and Dow.

What is the market size for the Propylene Glycol segment in 2035?

The Propylene Glycol segment is expected to grow to 1.781 billion USD by 2035.

How much is the Fumigation segment valued in 2024 within the US Propylene Oxide Market?

The Fumigation segment is valued at 0.366 billion USD in 2024.

What is the expected market value for the Adhesives & Sealants segment in 2035?

The Adhesives & Sealants segment is anticipated to reach a value of 1.16 billion USD by 2035.

What impact do emerging trends have on the US Propylene Oxide Market?

Emerging trends create opportunities for growth, particularly in applications such as oil demulsifiers and environmentally friendly products.

Download Free Sample

Kindly complete the form below to receive a free sample of this Report

Compare Licence

×
Features License Type
Single User Multiuser License Enterprise User
Price $4,950 $5,950 $7,250
Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
Free Customization
Direct Access to Analyst
Deliverable Format
Platform Access
Discount on Next Purchase 10% 15% 15%
Printable Versions