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    Crude to chemicals Market

    ID: MRFR/CnM/9378-CR
    128 Pages
    Anshula Mandaokar
    February 2024

    Crude-To-Chemicals Market Research Report Information By Technology (Cracking Technology, Hydrocracking Technology, And Others), End-Use (Packaging, Automotive & Transportation, Building & Construction, Electrical And Electronics, Healthcare, And Others), Application (Adhesives & Sealants, Polymers, Paints &Coatings, Dyes, Surfactants, Rubber, Solvent, And Others), And Region And By Region (North America, Europe, Asia-Pacific, Latin America, And The Middle East & Africa) -Global Forecast To 2035

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    Crude to chemicals Market Summary

    As per Market Research Future Analysis, the Global Crude-to-Chemicals Market was valued at USD 20870.00 million in 2024 and is projected to grow to USD 44849.26 million by 2035, with a CAGR of 7.20% from 2025 to 2035. The market is driven by the increasing adoption of crude-to-chemicals technology for producing paraxylene and other chemicals, alongside the rising demand for lightweight and fuel-efficient vehicles, particularly in the electric vehicle sector. However, variable raw material costs may hinder market growth during the forecast period.

    Key Market Trends & Highlights

    The Crude-to-Chemicals market is witnessing significant trends driven by technological advancements and changing consumer preferences.

    • The packaging segment held the largest market share of 33.09% in 2022, with a projected CAGR of 20.95%.
    • The automotive and transportation segment is expected to register a high CAGR of 23.17% during the forecast period.
    • Asia-Pacific is the largest market for crude-to-chemicals, driven by rapid economic growth and industrialization.

    Market Size & Forecast

    2024 Market Size USD 20870.00 million
    2035 Market Size USD 44849.26 million
    CAGR (2024-2035) 7.20%

    Major Players

    Key players include Saudi Arabian Oil Co., Shell Global, Exxon Mobil Corporation, Sabic, TotalEnergies, and PetroChina Company Limited.

    Crude to chemicals Market Trends

    INCREASING DEMAND FOR ELECTRIC VEHICLES IN AUTOMOBILE INDUSTRY

    The automobile industry is at the forefront of this trend, with total global demand expected to rise in the coming years and then begin a gradual decline. Because gasoline is mostly used for light-duty passenger cars and the market for them is transitioning towards electric vehicles, gasoline will be the most severely impacted. These cars are also susceptible to changes in consumer mobility preferences and efficiency improvements.

    The need for petrochemical feedstock, on the other hand, will increase with time. Ethane, liquid petroleum gas (LPG), and naphtha are the three main petrochemical feedstocks generated from crude oil. These are mostly employed in the creation of synthetic fibres, plastic polymers, and other petrochemical intermediates. With increased global income, demand for these items will only continue to rise. By boosting their output of naphtha, propylene, and reformate, the building blocks of other petrochemicals, for example, forward-thinking refiners are already searching for chances to tweak or alter their production modes to meet growing petrochemical demand.

    For, instance, the demand for lightweight and fuel-efficient vehicles is growing rapidly. The importance by the government on carbon emission and efficiency is boosting the adoption of lightweight and efficient automotive vehicles. Polymers such as polypropylene (PP), polycarbonates, polyethylene, polypropylene, and others offer lightweight bodies to the vehicle and have pertinency in vehicle roof, engine, fuel tank, lighting, seating, and others, thereby reducing the fuel consumption and carbon emissions. Thus, with rising emphasis on lightweight and reduction in carbon emissions, the demand for olefins for applications offering lightweight vehicle components is growing, thereby driving the market.

    The growing use of polymers such as polycarbonates, polyethylene, polypropylene, and many other polymers in the automobile industry has significantly impacted market growth.

    A brand-new "push-pull" model in the energy sector is what's driving this innovation. The market is "pulling" the oil sector in a new direction because changes in transportation are expected to slow the growth of the fuel-based demand for crude oil. The oil refiners are trying to "push" barrels of oil (displaced and new) into the chemical markets since they understand an opportunity to transform low value oil into high value chemicals. Since there are so many technologies being created, crude oil to chemicals is one of the most profoundly disruptive technology categories.

    As refiners prepare for future demand for gasoline and fuel output to decline owing to regulations for low-carbon emissions and higher vehicle fuel efficiency, this method is both transformational in terms of its potential and timely which ultimately drives the electric vehicles market.

    The transition towards a more sustainable and circular economy is driving innovations in the crude-to-chemicals sector, as industries seek to reduce reliance on traditional fossil fuels and enhance resource efficiency.

    U.S. Department of Energy

    Crude to chemicals Market Drivers

    Market Growth Projections

    The Global Crude-to-Chemicals Market Industry is projected to experience substantial growth over the next decade, with forecasts indicating a market size of 20.9 USD Billion in 2024 and an anticipated increase to 44.9 USD Billion by 2035. This growth trajectory, characterized by a CAGR of 7.2% from 2025 to 2035, reflects the increasing integration of crude oil processing into the broader chemical manufacturing landscape. As companies innovate and adapt to changing market conditions, the crude-to-chemicals sector is likely to become a vital component of the global economy, contributing to both energy security and sustainable development.

    Global Supply Chain Dynamics

    The Global Crude-to-Chemicals Market Industry is intricately linked to global supply chain dynamics, which are currently undergoing significant transformations. Disruptions in traditional supply chains have prompted companies to reassess their sourcing strategies and production locations. This reassessment is leading to a more localized approach to crude oil processing, which may enhance resilience against global market fluctuations. The shift towards regional supply chains could also facilitate quicker responses to market demands and regulatory changes. As companies adapt to these dynamics, the overall efficiency and sustainability of the crude-to-chemicals sector may improve, positioning it for future growth.

    Increasing Global Energy Demand

    The Global Crude-to-Chemicals Market Industry is significantly influenced by the rising global energy demand, particularly in developing economies. As populations grow and urbanization accelerates, the need for energy and chemical products is expected to surge. This demand is driving investments in crude oil processing facilities that can efficiently convert crude into valuable chemicals. By 2035, the market is projected to expand to 44.9 USD Billion, indicating a robust growth trajectory. The interplay between energy consumption and chemical production is likely to create new opportunities for market participants, as they adapt to meet the evolving needs of consumers and industries alike.

    Government Policies and Incentives

    Government policies and incentives are shaping the landscape of the Global Crude-to-Chemicals Market Industry, as many nations implement regulations aimed at promoting cleaner production methods. Subsidies for renewable energy and tax incentives for companies investing in sustainable technologies are becoming increasingly common. These measures encourage the transition from traditional fossil fuel-based processes to more environmentally friendly alternatives. As governments worldwide commit to reducing greenhouse gas emissions, the crude-to-chemicals sector is likely to benefit from favorable regulatory frameworks. This supportive environment could enhance market growth and innovation, ultimately leading to a more sustainable chemical industry.

    Rising Demand for Sustainable Chemicals

    The Global Crude-to-Chemicals Market Industry is experiencing a notable shift towards sustainability, driven by increasing consumer awareness and regulatory pressures. As industries seek to reduce their carbon footprints, the demand for sustainable chemical alternatives derived from crude oil is on the rise. This trend is exemplified by the growing adoption of bio-based chemicals and the implementation of circular economy principles. By 2024, the market is projected to reach 20.9 USD Billion, reflecting a significant transformation in production methodologies. Companies are investing in innovative technologies to enhance the sustainability of their operations, which could further propel market growth.

    Technological Advancements in Processing

    Technological innovation plays a crucial role in the Global Crude-to-Chemicals Market Industry, as advancements in processing techniques enhance efficiency and yield. New catalytic processes and integrated refining technologies are emerging, allowing for the conversion of crude oil into a broader range of chemicals. These innovations not only improve the economic viability of crude-to-chemicals operations but also reduce waste and energy consumption. As a result, companies are likely to invest heavily in research and development to stay competitive. The anticipated growth trajectory, with a CAGR of 7.2% from 2025 to 2035, suggests that these technological advancements will be pivotal in shaping the future of the industry.

    Market Segment Insights

    Crude-to-Chemicals by Technology Insights

    The Crude-To-Chemicals Market segmentation, based on Technology has been segmented as cracking technology, hydrocracking technology, and others. Among these, the food is projected to dominate the Crude-To-Chemicals Market revenue through the projected period. Steam cracking is a vital technology used in the process of converting crude oil into chemicals. It involves the thermal decomposition of hydrocarbon molecules in the presence of steam, leading to the production of valuable petrochemicals. The process begins by feeding the preheated hydrocarbon feedstock into the furnace.

    Inside the furnace, the raw material reacts with high-temperature steam, which results in the breakdown of larger hydrocarbon molecules into smaller ones. This cracking process yields a variety of chemical intermediates such as ethylene, propylene, butadiene, and benzene. These intermediates serve as building blocks to produce plastics, synthetic rubber, detergents, and other basic chemicals, contributing to the growth of various industries. Steam cracking technology plays a key role in converting crude oil into valuable chemical products.

    Crude-to-Chemicals by End-Use Insights

    The Crude-To-Chemicals Market has been categorized based on End-Use Industry into packaging, automotive & transportation, construction, electrical & electronics, healthcare, and others. The packaging segment accounted for the largest market share of 33.09% in 2022 and is expected to exhibit a CAGR of 20.95% during the forecast period. The automotive and transportation segment follows the packaging segment in terms of market size and is expected to register a high CAGR of 23.17% by value during the forecast period.

    Crude-to-Chemicals such as ethylene, propylene, butylene are used to manufacture polymers and plastics (polyethylene, polypropylene) and some chemical intermediates styrene and urethane, which are later utilized used to form a polymer. They are used substantially across various end-use industries, such as automotive & transportation, building & construction, electrical & electronics, healthcare, and food & beverages, and the renewable energy sector. Market participants that use innovation to acquire a competitive edge and expand their presence will boost market revenue growth even further.

    Get more detailed insights about Crude-to-chemicals Market Research Report—Global Forecast till 2032

    Regional Insights

    Crude-to-Chemicals Regional Insights

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    By Region, the study segments the Crude-to-Chemicals market into North America, Europe, Asia-Pacific, Latin America, and Middle East & Africa.The Asia-Pacific region has emerged as the largest market for petroleum and chemical products, demonstrating its dominance in the global chemical industry. This dynamic market spans many countries, including China, India, Japan, South Korea, and several Southeast Asian countries. The region's rapid economic growth, growing population and robust industrial sector have pushed its position from primary consumer of oil to chemical products. One of the key factors contributing to its dominance in Asia Pacific is its vast manufacturing base.

    There has been a significant shift in production capacities in the region, with major industries such as petrochemicals, plastics, textiles, and footwear setting up their production facilities here. This has created a massive demand for raw to chemical products that serve as vital raw materials for these industries. In addition, the region's large population and rising disposable incomes have fueled demand for consumer goods. This in turn has increased the need for various chemicals used in the manufacture of products such as packaging materials, personal care items and automotive components.

    In addition, government initiatives promoting industrialization and infrastructure development have further increased the demand for crude chemical products in Asia Pacific. Countries such as China and India have implemented policies to support domestic production, leading to increased investment in the chemical sector. Asia Pacific's dominance as the largest market for raw and chemical products is likely to continue for the foreseeable future. With growing industrial sectors, an expanding middle class and favorable government policies, demand for these products is expected to remain strong.

    This presents lucrative opportunities for domestic and international players in the raw materials and chemical industry, shaping the region's chemical landscape and supporting economic growth.

    Key Players and Competitive Insights

    The Crude-To-Chemicals Market is characterized by the presence of many global, regional, and local vendors. The market is highly competitive with all the players competing to gain maximum market share. Rapid advancements in processes, manufacturing, and the growing application of Crude-to-Chemicals in end-use industries are the key factors that affect global market growth. The vendors compete based on cost, product quality, availability, and reliability of the products. The vendors must provide cost-effective and high-quality Crude-to-Chemicals to compete in the market. The competitive scenario is fragmented between tier-1 and tier-2 companies.

    The growth of the vendors is dependent on market conditions, government support, and industrial development. Thus, the vendors should focus on expanding their presence and improving their services. Saudi Arabian Oil Co., Shell Global, Exxon Mobil Corporation, Sabic, TotalEnergies and PetroChina Company Limited are some of the key players operating in the global market. These companies compete in terms of availability, quality, price, and technology. They consider product development as their key strategy in the global Crude to Chemicals market. Additionally, the companies are following both organic and inorganic strategies to strengthen their presence in the global market.

    They are focusing on product development and expansion to expand their product portfolio and enhance their customer relationship. Additionally, companies are also investing in the development of new and advanced systems with more safety measurements.

    Saudi Arabian Oil Co.: Saudi Arabian Oil Co. aspires to be one of the world's greatest integrated energy and chemicals corporations, offering societal and economic advantages to people and communities throughout the world that rely on the crucial energy supplied by the company. The company is dedicated to taking the lead in the energy transition. The company operates with the duty of assisting the world in achieving a net-zero economy, and its employees are working hard to assist in resolving the world's sustainability concerns.

    For their clients, the company is a preferred supplier, and for their shareholders, the company creates long-term value. Aramco's objective is to offer reliable, affordable, and more sustainable energy to communities around the world.

    ExxonMobil: ExxonMobil's integrated business model encompasses activities across the entire energy value chain, including exploration, production, refining, chemicals, and marketing. This integration increases efficiency, operational synergies, and value creation. The company focuses on solving environmental problems and reducing its carbon footprint. ExxonMobil aims to manage emissions, increase energy efficiency, and explore technologies to mitigate environmental impacts. ExxonMobil strategically manages its global resource portfolio to ensure access to diverse hydrocarbon reserves. This includes exploring new reserves, optimizing production from existing assets and ensuring reliable supplies to meet global energy demand. 

    Key Companies in the Crude to chemicals Market market include

    Industry Developments

    June 2023: Saudi Aramco and TotalEnergies have signed contracts to construct an $11bn petrochemicals facility in Jubail. The facility is due to start operations in 2027.

    March 2023: IOC to invest Rs 61,077 crore in petrochemical complex at Paradip: will invest Rs 61,077 crore in building a petrochemical complex at Paradip in Odisha - its largest ever investment at a single location - as it doubles down on its transition plan.

    August 2023: Reliance to spin off oil-to-chemicals with $25billion loan: Reliance Industries Ltd. has started carving out its new oil-to-chemicals operation into an independent unit with a $25 billion loan from the parent.

    Future Outlook

    Crude to chemicals Market Future Outlook

    The Crude-to-Chemicals Market is projected to grow at a 7.20% CAGR from 2025 to 2035, driven by technological advancements, increasing demand for sustainable chemicals, and regulatory support.

    New opportunities lie in:

    • Invest in advanced catalytic technologies to enhance conversion efficiency. Develop bio-based feedstocks to meet sustainability goals. Expand into emerging markets with tailored chemical solutions.

    By 2035, the Crude-to-Chemicals Market is expected to achieve substantial growth, reflecting evolving industry dynamics.

    Market Segmentation

    Crude-to-Chemicals Regional Outlook

    • {""=>["US"
    • "Canada"
    • "Mexico"]}
    • {""=>["Germany"
    • "France"
    • "UK"
    • "Italy"
    • "Spain"
    • "Rest of Europe"]}
    • {""=>["China"
    • "India"
    • "Japan"
    • "South Korea"
    • "Rest of Asia-Pacific"]}
    • {""=>["Saudi Arabia"
    • "UAE"
    • "South Africa"
    • "Rest of Middle East & Africa"]}
    • {""=>["Brazil"
    • "Mexico"
    • "Argentina"
    • "Rest of Latin America"]}

    Crude-to-Chemicals Technology Outlook

    • Steam Cracking Technology
    • Hydrocracking Technology
    • Others (De-asphalting Technology
    • Vacuum Residue
    • etc)

    Crude-to-Chemicals Application Outlook

    • Adhesives & Sealants
    • Polymers
    • Paints & Coatings
    • Dyes
    • Surfactants
    • Rubber
    • Solvent
    • Others

    Crude-to-Chemicals End-Use Industry Outlook

    • Packaging
    • Automotive & Transportation
    • Building & Construction
    • Electricals & Electronics
    • Healthcare
    • Others

    Report Scope

    Report Attribute/MetricDetails
    Market Size 2024USD 20,870 million
    Market Size 203544849.26
    Compound Annual Growth Rate (CAGR)7.20% (2025 - 2035)
    Base Year2024
    Forecast Period2025 - 2035
    Historical Data2019 & 2021
    Forecast UnitsValue (USD Million)
    Report CoverageRevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Segments CoveredBy on, Technology, Application, End-Use Industry, And By Region
    Geographies CoveredNorth America, Europe, Asia Pacific, Middle East & Africa, and South America
    Countries CoveredUS, Canada, Mexico, Germany, France, UK, Italy, Spain, China, Japan, India, South Korea, Saudi Arabia, UAE, South Africa, Brazil, Argentina
    Key Companies ProfiledSaudi Arabian Oil Co., Shell Global, Exxon Mobil Corporation, Sabic, TotalEnergies and PetroChina Company Limited
    Key Market Opportunities·       Growth in innovation and surging investments in crude-to-chemicals
    Key Market Dynamics·       Increasing use of crude-to chemicals technology for production of paraxylene and other chemicals·       Increasing demand for electric vehicles in automobile industry
    Market Size 202522373.06

    Market Highlights

    Author
    Anshula Mandaokar
    Team Lead - Research

    Anshula Mandaokar holds an academic degree in Chemical Engineering and has been contributing to the field for more than 5 years. She has expertise in Market Research and Business Consulting and serves as a Team Lead for a reputed Market Research firm under the Chemicals and Materials domain spectrum. She has worked on multiple projects, generating explicit results in a quick turnaround time. Her understanding of data interpretation justifies her role as a leader.

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    FAQs

    How much is the Crude-to-Chemicals Market?

    USD 19,470 million in 2023

    What is the growth rate of the Crude-to-Chemicals Market?

    7.20%

    Which region held the largest market share in the Crude-to-Chemicals Market?

    Asia-Pacific

    Who are the key players in the Crude-to-Chemicals Market?

    Saudi Arabian Oil Co., Shell Global, Exxon Mobil Corporation, Sabic, TotalEnergies and PetroChina Company Limited and others.

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