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    Electricity Steam Generation Waste Heat Recovery System Market

    ID: MRFR/E&P/28488-HCR
    128 Pages
    Priya Nagrale
    October 2025

    Electricity Steam Generation Waste Heat Recovery System Market Research Report By Type of Waste Heat Recovery System (Recuperator, Regenerator, Heat Exchanger, Organic Rankine Cycle (ORC) System), By Application (Power Generation, Steam Generation, Industrial Processes, District Heating), By Industry of End-Use (Manufacturing, Power Generation, Oil and Gas, Chemicals, Iron and Steel) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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    Electricity Steam Generation Waste Heat Recovery System Market Infographic

    Electricity Steam Generation Waste Heat Recovery System Market Summary

    As per MRFR analysis, the Electricity Steam Generation Waste Heat Recovery System Market was estimated at 62.7 USD Billion in 2024. The market is projected to grow from 69.05 USD Billion in 2025 to 181.08 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 10.12 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Electricity Steam Generation Waste Heat Recovery System Market is poised for substantial growth driven by energy efficiency demands and technological advancements.

    • The market experiences a rising demand for energy efficiency, particularly in North America, which remains the largest market.
    • Technological advancements in system design are enhancing the performance and reliability of waste heat recovery systems.
    • Integration of digital technologies is becoming increasingly prevalent, especially in the Asia-Pacific region, which is the fastest-growing market.
    • Rising energy costs and regulatory support for sustainability are key drivers propelling growth in the heat exchanger and power generation segments.

    Market Size & Forecast

    2024 Market Size 62.7 (USD Billion)
    2035 Market Size 181.08 (USD Billion)
    CAGR (2025 - 2035) 10.12%

    Major Players

    General Electric (US), Siemens (DE), Mitsubishi Heavy Industries (JP), Alstom (FR), Babcock & Wilcox (US), Caterpillar (US), ABB (CH), Doosan Heavy Industries & Construction (KR), Toshiba (JP)

    Electricity Steam Generation Waste Heat Recovery System Market Trends

    The Electricity Steam Generation Waste Heat Recovery System Market is currently experiencing a notable transformation, driven by the increasing emphasis on energy efficiency and sustainability. Industries are progressively recognizing the potential of waste heat recovery systems to optimize energy utilization, thereby reducing operational costs and minimizing environmental impact. This shift is further propelled by stringent regulations aimed at curbing greenhouse gas emissions, which compel organizations to adopt cleaner technologies. As a result, the market is witnessing a surge in investments and innovations, with companies exploring advanced materials and technologies to enhance system performance and reliability. Moreover, the integration of digital technologies into waste heat recovery systems is becoming increasingly prevalent. The advent of smart sensors and IoT applications allows for real-time monitoring and data analytics, enabling operators to make informed decisions regarding system maintenance and efficiency improvements. This trend not only enhances operational efficiency but also contributes to the overall sustainability goals of organizations. As the Electricity Steam Generation Waste Heat Recovery System Market continues to evolve, it appears poised for substantial growth, driven by technological advancements and a collective commitment to sustainable energy practices.

    Rising Demand for Energy Efficiency

    The Electricity Steam Generation Waste Heat Recovery System Market is witnessing a growing demand for energy-efficient solutions. Industries are increasingly seeking ways to optimize energy consumption, leading to a heightened interest in waste heat recovery systems that can significantly reduce energy costs.

    Technological Advancements in System Design

    Innovations in system design are shaping the Electricity Steam Generation Waste Heat Recovery System Market. Companies are investing in research and development to create more efficient and reliable systems, incorporating advanced materials and technologies that enhance performance.

    Integration of Digital Technologies

    The integration of digital technologies is transforming the Electricity Steam Generation Waste Heat Recovery System Market. Smart sensors and IoT applications are enabling real-time monitoring and data analytics, allowing for improved operational efficiency and maintenance strategies.

    The integration of waste heat recovery systems in electricity steam generation is poised to enhance energy efficiency and reduce greenhouse gas emissions, reflecting a growing commitment to sustainable energy practices.

    U.S. Department of Energy

    Electricity Steam Generation Waste Heat Recovery System Market Drivers

    Rising Energy Costs

    The Electricity Steam Generation Waste Heat Recovery System Market is experiencing a notable surge in demand due to escalating energy costs. As traditional energy sources become increasingly expensive, industries are compelled to seek alternative solutions that enhance energy efficiency. Waste heat recovery systems offer a viable pathway to reduce operational costs by capturing and reusing heat that would otherwise be lost. This trend is particularly evident in sectors such as manufacturing and power generation, where energy expenditures constitute a significant portion of operational budgets. The potential for substantial cost savings is driving investments in waste heat recovery technologies, thereby propelling the growth of the Electricity Steam Generation Waste Heat Recovery System Market.

    Technological Innovations

    The Electricity Steam Generation Waste Heat Recovery System Market is significantly influenced by ongoing technological innovations. Advances in materials science, system design, and control technologies are enhancing the efficiency and effectiveness of waste heat recovery systems. For example, the development of high-efficiency heat exchangers and advanced control algorithms allows for better integration of these systems into existing industrial processes. Such innovations not only improve the performance of waste heat recovery systems but also expand their applicability across diverse industries. As technology continues to evolve, it is expected that the market for waste heat recovery systems will experience further growth, driven by the demand for more efficient and reliable energy solutions.

    Industrial Growth and Expansion

    The Electricity Steam Generation Waste Heat Recovery System Market is poised for growth, driven by the expansion of industrial activities across various sectors. As industries scale up production, the demand for energy-efficient solutions becomes paramount. Waste heat recovery systems provide an effective means to harness excess heat generated during industrial processes, thereby improving overall energy efficiency. The manufacturing sector, in particular, is witnessing a resurgence, with increased investments in infrastructure and technology. This industrial growth is likely to create a favorable environment for the adoption of waste heat recovery systems, as companies seek to enhance their operational efficiency and reduce energy costs.

    Regulatory Support for Sustainability

    The Electricity Steam Generation Waste Heat Recovery System Market is bolstered by a growing emphasis on sustainability and environmental regulations. Governments worldwide are implementing stringent policies aimed at reducing greenhouse gas emissions and promoting energy efficiency. These regulations often incentivize the adoption of waste heat recovery systems, as they contribute to lower emissions and improved energy utilization. For instance, various countries have established tax credits and grants for industries that invest in energy-efficient technologies. This regulatory landscape not only encourages the implementation of waste heat recovery systems but also enhances the overall market attractiveness, as companies strive to comply with environmental standards while optimizing their energy consumption.

    Increased Awareness of Energy Efficiency

    The Electricity Steam Generation Waste Heat Recovery System Market is benefiting from a heightened awareness of energy efficiency among businesses and consumers. As energy prices rise and environmental concerns grow, stakeholders are increasingly recognizing the importance of sustainable energy practices. This awareness is prompting industries to explore waste heat recovery systems as a means to optimize energy use and reduce waste. Educational initiatives and industry collaborations are further promoting the adoption of these technologies, as companies seek to align their operations with best practices in energy management. The growing focus on energy efficiency is likely to sustain the momentum of the Electricity Steam Generation Waste Heat Recovery System Market in the coming years.

    Market Segment Insights

    By Type: Heat Exchanger (Largest) vs. Organic Rankine Cycle System (Fastest-Growing)

    The Electricity Steam Generation Waste Heat Recovery System Market is primarily segmented into four types: Recuperator, Regenerator, Heat Exchanger, and Organic Rankine Cycle System. Among these, the Heat Exchanger holds the largest market share due to its broad application across various industries, efficiently transferring heat with minimal energy loss. Following closely are Recuperators and Regulators, whereas Organic Rankine Cycle Systems are gaining traction, focusing on harnessing low-temperature heat sources. Trends within the segment reveal a significant shift towards cleaner and more efficient energy recovery technologies. The Organic Rankine Cycle System is identifying itself as the fastest-growing segment, driven by increasing regulatory measures focusing on environmental sustainability and high-efficiency energy solutions. Additionally, technological advancements and rising industrial waste heat generation propel the need for sophisticated heat recovery systems, boosting their market presence.

    Heat Exchanger (Dominant) vs. Organic Rankine Cycle System (Emerging)

    The Heat Exchanger stands out as the dominant player in the Electricity Steam Generation Waste Heat Recovery System market, owing to its versatile applications and ability to operate efficiently in various conditions. This technology enables effective heat transfer without direct contact between the fluids, thereby maintaining system integrity and maximizing energy recovery. On the other hand, the Organic Rankine Cycle System is emerging rapidly, especially in industries looking to convert waste heat into usable electricity. Its ability to leverage low-grade heat sources makes it a favorable option for industries such as geothermal and biogas generation. Together, these technologies represent a significant evolution in waste heat recovery tactics, addressing both energy efficiency and sustainability goals across sectors.

    By Application: Power Generation (Largest) vs. Steam Generation (Fastest-Growing)

    In the Electricity Steam Generation Waste Heat Recovery System Market, the application segment displays a varied distribution of market share among its key components. Power Generation remains the largest segment, dominating the landscape with its widespread applicability across various sectors. It leverages waste heat recovery technologies to enhance efficiency, thereby capturing significant market interest. In contrast, Steam Generation is rapidly gaining traction, marked as the fastest-growing segment due to increasing industrial reliance on sustainable practices and the need for energy efficiency in steam production.

    Application: Power Generation (Dominant) vs. Steam Generation (Emerging)

    Power Generation stands out as the dominant player in the Electricity Steam Generation Waste Heat Recovery System Market, attributed to its critical role in enhancing overall efficiency in electricity production. This application utilizes waste heat recovery systems to harness excess thermal energy, significantly contributing to reduced operational costs and improved environmental sustainability. On the other hand, Steam Generation emerges as a key focus area, showing remarkable growth potential. The rising demand for steam in industrial processes and district heating applications bolsters its development. The shift towards energy-efficient technologies and stricter environmental regulations further propel this segment, indicating its emerging status in the market.

    By Industry of End-Use: Power Generation (Largest) vs. Manufacturing (Fastest-Growing)

    In the Electricity Steam Generation Waste Heat Recovery System Market, the distribution of market share among various end-use industries reveals that the Power Generation sector holds the largest share, owing largely to its extensive reliance on waste heat recovery systems to improve efficiency and reduce emissions. This is complemented by other sectors such as Manufacturing, Oil and Gas, Chemicals, and Iron and Steel, each contributing to a diverse yet competitive market landscape that fosters innovation and technological advancements.

    Power Generation (Dominant) vs. Manufacturing (Emerging)

    The Power Generation segment stands out as the dominant player within the Electricity Steam Generation Waste Heat Recovery System Market, driven by the urgent need for efficiency amid increasing energy demands and regulatory pressures. Facilities in this sector are increasingly adopting innovative technologies to capture and repurpose waste heat, thereby optimizing their operational efficiencies. In contrast, the Manufacturing segment is emerging rapidly as companies within this industry adopt waste heat recovery systems to enhance sustainability efforts and reduce operational costs. The synergy between energy recovery technologies and manufacturing processes is facilitating smoother transitions towards greener practices, positioning Manufacturing as a crucial player in the evolving landscape.

    Get more detailed insights about Electricity Steam Generation Waste Heat Recovery System Market

    Regional Insights

    North America : Innovation and Sustainability Leader

    North America is witnessing significant growth in the Electricity Steam Generation Waste Heat Recovery System market, driven by stringent environmental regulations and a push for sustainable energy solutions. The region holds approximately 40% of the global market share, making it the largest market. The demand for energy efficiency and waste reduction technologies is propelling investments in this sector, particularly in the U.S. and Canada, which are leading the charge in regulatory frameworks supporting clean energy initiatives. The competitive landscape in North America is robust, featuring key players such as General Electric, Siemens, and Babcock & Wilcox. These companies are leveraging advanced technologies to enhance efficiency and reduce emissions. The presence of established infrastructure and a strong focus on innovation further solidify North America's position as a leader in the waste heat recovery market. The collaboration between government and industry is fostering an environment ripe for growth and technological advancement.

    Europe : Regulatory-Driven Market Expansion

    Europe is emerging as a significant player in the Electricity Steam Generation Waste Heat Recovery System market, driven by ambitious climate goals and regulatory frameworks aimed at reducing carbon emissions. The region accounts for approximately 30% of the global market share, making it the second-largest market. The European Union's Green Deal and various national policies are catalyzing investments in waste heat recovery technologies, promoting energy efficiency across industries. Leading countries in Europe include Germany, France, and the UK, where major players like Siemens and Alstom are actively involved in developing innovative solutions. The competitive landscape is characterized by a mix of established firms and emerging startups, all focused on enhancing energy recovery systems. The collaboration between public and private sectors is crucial in driving technological advancements and meeting the region's sustainability targets.

    Asia-Pacific : Emerging Market with High Potential

    The Asia-Pacific region is rapidly becoming a key player in the Electricity Steam Generation Waste Heat Recovery System market, driven by industrialization and increasing energy demands. This region holds approximately 25% of the global market share, with countries like China and India leading the charge. Government initiatives aimed at enhancing energy efficiency and reducing emissions are propelling market growth, supported by investments in infrastructure and technology development. China is the largest market in the region, with significant contributions from local players and multinational corporations like Mitsubishi Heavy Industries and Toshiba. The competitive landscape is evolving, with a focus on innovation and cost-effective solutions. As the region continues to industrialize, the demand for waste heat recovery systems is expected to surge, making it a focal point for future investments and technological advancements.

    Middle East and Africa : Resource-Rich Market Opportunities

    The Middle East and Africa region is gradually emerging in the Electricity Steam Generation Waste Heat Recovery System market, driven by the need for energy efficiency and sustainable practices. This region currently holds about 5% of the global market share, with potential for significant growth as countries seek to diversify their energy sources and reduce reliance on fossil fuels. Regulatory frameworks are beginning to support investments in renewable energy and waste heat recovery technologies, paving the way for future developments. Leading countries in this region include South Africa and the UAE, where initiatives are being launched to promote energy efficiency. The competitive landscape is still developing, with opportunities for both local and international players to enter the market. Companies are increasingly focusing on innovative solutions to meet the growing demand for energy recovery systems, making this region a promising area for investment and growth.

    Key Players and Competitive Insights

    The Electricity Steam Generation Waste Heat Recovery System Market is currently characterized by a dynamic competitive landscape, driven by the increasing demand for energy efficiency and sustainability. Major players such as General Electric (US), Siemens (DE), and Mitsubishi Heavy Industries (JP) are actively positioning themselves through innovation and strategic partnerships. These companies are focusing on enhancing their technological capabilities and expanding their market reach, which collectively shapes a competitive environment that is both collaborative and competitive. The emphasis on digital transformation and sustainable practices is evident as these firms seek to leverage their strengths in engineering and technology to meet evolving market demands.

    In terms of business tactics, companies are increasingly localizing manufacturing and optimizing their supply chains to enhance operational efficiency. The market appears moderately fragmented, with several key players exerting influence over various segments. This structure allows for a diverse range of offerings, catering to different customer needs while fostering competition that drives innovation. The collective influence of these major players is significant, as they not only compete but also collaborate on projects that advance the industry as a whole.

    In August 2025, General Electric (US) announced a partnership with a leading renewable energy firm to develop integrated waste heat recovery systems aimed at reducing carbon emissions in industrial applications. This strategic move underscores GE's commitment to sustainability and positions the company as a leader in the transition towards greener energy solutions. By aligning with a renewable energy partner, GE enhances its technological portfolio and expands its market presence in the rapidly evolving energy sector.

    Similarly, in September 2025, Siemens (DE) unveiled a new digital platform designed to optimize the performance of waste heat recovery systems through advanced analytics and AI. This initiative reflects Siemens' focus on digitalization and its potential to improve operational efficiencies for clients. By integrating AI capabilities, Siemens not only enhances its product offerings but also sets a benchmark for competitors in the market, indicating a shift towards more intelligent energy solutions.

    In July 2025, Mitsubishi Heavy Industries (JP) completed the acquisition of a smaller firm specializing in advanced heat recovery technologies. This acquisition is likely to bolster Mitsubishi's capabilities in the waste heat recovery sector, allowing for a more comprehensive product range. The strategic importance of this move lies in Mitsubishi's ability to leverage the acquired technology to enhance its competitive edge and respond to the growing demand for efficient energy solutions.

    As of October 2025, the competitive trends in the Electricity Steam Generation Waste Heat Recovery System Market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation and addressing complex energy challenges. Looking ahead, it appears that competitive differentiation will evolve from traditional price-based competition to a focus on technological innovation, reliability in supply chains, and sustainable practices, ultimately shaping a more resilient and forward-thinking industry.

    Key Companies in the Electricity Steam Generation Waste Heat Recovery System Market market include

    Industry Developments

    The global electricity and steam generation waste heat recovery system market is projected to reach USD 164.44 billion by 2034, exhibiting a CAGR of 10.12% from 2025 to 2034. Growing concerns regarding environmental sustainability and the need to reduce carbon emissions are driving the adoption of waste heat recovery systems. Recent developments include the launch of advanced technologies such as organic Rankine cycle (ORC) systems and thermoelectric generators, which offer higher efficiency and reduced maintenance costs. Additionally, government initiatives and regulations aimed at promoting energy conservation and clean energy sources are providing impetus to market growth.

    Key players in the market include Alfa Laval, GE Power, and Siemens Energy. Strategic partnerships and collaborations among these companies are expected to drive innovation and expand market reach.

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    Future Outlook

    Electricity Steam Generation Waste Heat Recovery System Market Future Outlook

    The Electricity Steam Generation Waste Heat Recovery System Market is projected to grow at a 10.12% CAGR from 2024 to 2035, driven by increasing energy efficiency demands and regulatory support.

    New opportunities lie in:

    • Development of integrated waste heat recovery solutions for industrial applications.
    • Expansion into emerging markets with tailored energy solutions.
    • Partnerships with renewable energy firms for hybrid system innovations.

    By 2035, the market is expected to achieve substantial growth, positioning itself as a leader in energy efficiency solutions.

    Market Segmentation

    Electricity Steam Generation Waste Heat Recovery System Market Type Outlook

    • Recuperator
    • Regenerator
    • Heat Exchanger
    • Organic Rankine Cycle System

    Electricity Steam Generation Waste Heat Recovery System Market Application Outlook

    • Power Generation
    • Steam Generation
    • Industrial Processes
    • District Heating

    Electricity Steam Generation Waste Heat Recovery System Market Industry of End-Use Outlook

    • Manufacturing
    • Power Generation
    • Oil and Gas
    • Chemicals
    • Iron and Steel

    Report Scope

    MARKET SIZE 202462.7(USD Billion)
    MARKET SIZE 202569.05(USD Billion)
    MARKET SIZE 2035181.08(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)10.12% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of advanced materials enhances efficiency in the Electricity Steam Generation Waste Heat Recovery System Market.
    Key Market DynamicsRising demand for energy efficiency drives innovation in Electricity Steam Generation Waste Heat Recovery Systems.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the projected market valuation for the Electricity Steam Generation Waste Heat Recovery System by 2035?

    The projected market valuation for the Electricity Steam Generation Waste Heat Recovery System is expected to reach 181.08 USD Billion by 2035.

    What was the overall market valuation in 2024?

    The overall market valuation for the Electricity Steam Generation Waste Heat Recovery System was 62.7 USD Billion in 2024.

    What is the expected CAGR for the market during the forecast period 2025 - 2035?

    The expected CAGR for the Electricity Steam Generation Waste Heat Recovery System market during the forecast period 2025 - 2035 is 10.12%.

    Which companies are considered key players in the Electricity Steam Generation Waste Heat Recovery System market?

    Key players in the market include General Electric, Siemens, Mitsubishi Heavy Industries, Alstom, Babcock & Wilcox, Caterpillar, ABB, Doosan Heavy Industries & Construction, and Toshiba.

    What are the main segments of the Electricity Steam Generation Waste Heat Recovery System market?

    The main segments of the market include Type, Application, and Industry of End-Use.

    How much is the Heat Exchanger segment projected to be valued at by 2035?

    The Heat Exchanger segment is projected to be valued at 54.12 USD Billion by 2035.

    What is the projected valuation for the Steam Generation application by 2035?

    The projected valuation for the Steam Generation application is expected to reach 60.0 USD Billion by 2035.

    Which industry is expected to have the highest valuation in the Electricity Steam Generation Waste Heat Recovery System market by 2035?

    The Power Generation industry is expected to have the highest valuation, projected at 60.0 USD Billion by 2035.

    What is the projected valuation for the Organic Rankine Cycle System segment by 2035?

    The Organic Rankine Cycle System segment is projected to be valued at 61.28 USD Billion by 2035.

    How does the projected growth of the market reflect on the demand for waste heat recovery systems?

    The projected growth of the market, reaching 181.08 USD Billion by 2035, indicates a rising demand for efficient waste heat recovery systems across various industries.

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