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Oil Gas Waste Heat Recovery Market

ID: MRFR/EnP/4447-HCR
100 Pages
Anshula Mandaokar
October 2025

Oil and Gas Waste Heat Recovery Market Research Report Information By Sector (Upstream, Midstream, Downstream), By Application (Thermal, Electricity, Power Generation), By Equipment (Heat Exchangers, Boilers, Heat Recovery, Steam Generators, Turbines) And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2035

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Oil Gas Waste Heat Recovery Market Summary

As per MRFR analysis, the Oil and Gas Waste Heat Recovery Market Size was estimated at 12.58 USD Billion in 2024. The Oil and Gas Waste Heat Recovery industry is projected to grow from 13.4 in 2025 to 25.13 by 2035, exhibiting a compound annual growth rate (CAGR) of 6.49 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Oil and Gas Waste Heat Recovery Market is poised for substantial growth driven by technological advancements and regulatory support.

  • North America remains the largest market for waste heat recovery solutions, driven by stringent energy efficiency standards.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by increasing industrialization and energy demand.
  • The upstream segment dominates the market, while the midstream segment is experiencing rapid growth due to evolving technologies.
  • Rising energy efficiency standards and growing environmental concerns are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 12.58 (USD Billion)
2035 Market Size 25.13 (USD Billion)
CAGR (2025 - 2035) 6.49%

Major Players

General Electric (US), Siemens (DE), Honeywell (US), Schneider Electric (FR), Caterpillar (US), Mitsubishi Heavy Industries (JP), ABB (CH), Emerson Electric (US), Veolia Environnement (FR)

Oil Gas Waste Heat Recovery Market Trends

The Oil and Gas Waste Heat Recovery Market is currently experiencing a notable transformation, driven by the increasing emphasis on energy efficiency and sustainability. Companies within the sector are actively seeking innovative solutions to capture and utilize waste heat generated during production processes. This shift not only aids in reducing operational costs but also aligns with global efforts to minimize carbon emissions. As regulatory frameworks become more stringent, the adoption of waste heat recovery technologies appears to be gaining momentum, suggesting a potential for significant growth in the coming years. Moreover, advancements in technology are likely to play a crucial role in shaping the future landscape of the Oil and Gas Waste Heat Recovery Market. Emerging systems and methodologies for heat recovery are being developed, which may enhance the efficiency and effectiveness of existing processes. The integration of digital solutions, such as IoT and data analytics, could further optimize operations, leading to improved performance and reduced waste. As stakeholders increasingly recognize the value of harnessing waste heat, the market is poised for expansion, reflecting a broader trend towards sustainable practices in the energy sector.

Technological Advancements

Recent innovations in waste heat recovery technologies are enhancing efficiency and effectiveness. New systems are being developed that may significantly improve the capture and utilization of waste heat, thereby optimizing energy consumption.

Regulatory Support

The evolving regulatory landscape is increasingly favoring sustainable practices. Governments are implementing stricter emissions standards, which could drive the adoption of waste heat recovery solutions across the oil and gas sector.

Increased Investment

There appears to be a growing interest from investors in sustainable energy solutions. This trend may lead to increased funding for projects focused on waste heat recovery, further propelling market growth.

Oil Gas Waste Heat Recovery Market Drivers

Technological Innovations

Technological innovations are playing a crucial role in shaping the Oil and Gas Waste Heat Recovery Market. Advances in materials science, heat exchanger design, and control systems are enhancing the efficiency and effectiveness of waste heat recovery solutions. For instance, the development of advanced thermoelectric generators and organic Rankine cycle systems has expanded the potential applications of waste heat recovery. These innovations not only improve energy recovery rates but also reduce operational costs. As technology continues to evolve, it is expected that the Oil and Gas Waste Heat Recovery Market will benefit from more efficient and cost-effective solutions, driving further adoption.

Growing Environmental Concerns

Environmental concerns are significantly influencing the Oil and Gas Waste Heat Recovery Market. As awareness of climate change and environmental degradation rises, stakeholders are increasingly pressured to adopt cleaner technologies. Waste heat recovery systems offer a viable solution by reducing emissions and enhancing energy efficiency. The industry is witnessing a shift towards sustainable practices, with many companies committing to carbon neutrality targets. This shift is reflected in the growing investments in waste heat recovery technologies, which are seen as essential for meeting environmental regulations. The potential for reducing carbon footprints while optimizing energy use positions waste heat recovery as a critical component in the Oil and Gas Waste Heat Recovery Market.

Rising Energy Efficiency Standards

The Oil and Gas Waste Heat Recovery Market is experiencing a surge in demand due to the increasing energy efficiency standards imposed by various regulatory bodies. These standards aim to reduce energy consumption and greenhouse gas emissions, compelling companies to adopt waste heat recovery technologies. As energy efficiency becomes a priority, organizations are investing in systems that can capture and utilize waste heat, thereby improving overall operational efficiency. According to recent data, the implementation of waste heat recovery systems can lead to energy savings of up to 30% in certain applications. This trend not only enhances profitability but also aligns with sustainability goals, making it a pivotal driver in the Oil and Gas Waste Heat Recovery Market.

Economic Incentives and Funding Opportunities

Economic incentives and funding opportunities are emerging as key drivers in the Oil and Gas Waste Heat Recovery Market. Governments and financial institutions are increasingly offering grants, tax credits, and low-interest loans to encourage the adoption of waste heat recovery technologies. These financial incentives lower the initial investment barrier, making it more feasible for companies to implement such systems. Recent reports indicate that projects utilizing waste heat recovery can achieve payback periods of less than five years, making them attractive investments. As more organizations recognize the financial benefits associated with these technologies, the Oil and Gas Waste Heat Recovery Market is likely to see accelerated growth.

Increasing Industrialization and Energy Demand

The increasing pace of industrialization and energy demand is a significant driver for the Oil and Gas Waste Heat Recovery Market. As industries expand and energy consumption rises, the need for efficient energy management becomes paramount. Waste heat recovery systems provide a means to harness excess heat generated during industrial processes, thereby reducing energy costs and enhancing productivity. Data suggests that industries such as petrochemicals and manufacturing are among the largest consumers of energy, making them prime candidates for waste heat recovery solutions. This trend indicates a robust growth trajectory for the Oil and Gas Waste Heat Recovery Market as companies seek to optimize energy use and reduce operational expenses.

Market Segment Insights

Oil and Gas Waste Heat Recovery Sector Insights

The Oil and Gas Waste Heat Recovery Market segmentation, based on sector includes upstream, midstream and downstream. The downstream segment is expected to have a significant impact on the oil and gas exhaust heat retrieval market through 2032. The downstream region includes refineries and elements, which generate a substantial amount of exhaust power during their tasks, offering an additional benefit of employing exhaust power.

Figure1: Oil and Gas Waste Heat Recovery Market, by Sector, 2022 & 2032 (USD Billion)

Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

Oil and Gas Waste Heat Recovery Application Insights

The Oil and Gas Waste Heat Recovery Market segmentation, based on application, includes thermal, electricity power generation. The thermal segment is expected to be the fastest-growing implementation segment for the oil and gas exhaust heat recovery market in 2022. The recovery of exhaust thermal waste is exceedingly meticulous and is used automatically for heating and condensation. During the forecast period, extensive heat exchange installations among key end users are expected to leverage the appliance segment in the exhaust gas recovery market.

Oil and Gas Waste Heat Recovery Equipment Insights

The Oil and Gas Waste Heat Recovery Market segmentation, based on equipment, includes heat exchangers, boilers, heat recovery, steam generators, turbines. In 2022, steam generation was the market's dominating application segment, owing to the increased demand across various developed and under development countries. The generation of steam from WHS is critical to many end-use industries and will be a major source of WHRS power generation in the future.

Get more detailed insights about Oil Gas Waste Heat Recovery Market

Regional Insights

North America : Energy Efficiency Leader

North America is the largest market for oil and gas waste heat recovery, holding approximately 40% of the global market share. The region's growth is driven by stringent environmental regulations, increasing energy efficiency demands, and a strong focus on reducing greenhouse gas emissions. The U.S. and Canada are the primary contributors, with significant investments in renewable energy and waste heat recovery technologies. The competitive landscape in North America is robust, featuring key players such as General Electric, Honeywell, and Caterpillar. These companies are actively involved in innovative projects and partnerships aimed at enhancing waste heat recovery systems. The presence of advanced infrastructure and technological expertise further strengthens the market, positioning North America as a leader in the sector.

Europe : Sustainable Energy Transition

Europe is the second-largest market for oil and gas waste heat recovery, accounting for approximately 30% of the global market share. The region's growth is propelled by ambitious climate goals, regulatory frameworks promoting energy efficiency, and a shift towards sustainable energy solutions. Countries like Germany and France are at the forefront, implementing policies that incentivize waste heat recovery technologies and reduce carbon footprints. Leading countries in Europe include Germany, France, and the UK, where major players like Siemens and Schneider Electric are actively developing innovative solutions. The competitive landscape is characterized by a mix of established firms and emerging startups, all focused on enhancing energy recovery systems. The European market is also supported by various EU initiatives aimed at fostering sustainable energy practices and reducing reliance on fossil fuels.

Asia-Pacific : Emerging Market Potential

Asia-Pacific is witnessing rapid growth in the oil and gas waste heat recovery market, holding around 20% of the global market share. The region's expansion is driven by increasing industrialization, urbanization, and a rising demand for energy efficiency. Countries like China and India are leading the charge, implementing policies that encourage the adoption of waste heat recovery technologies to meet their energy needs sustainably. The competitive landscape in Asia-Pacific is evolving, with significant contributions from local and international players. Companies such as Mitsubishi Heavy Industries and ABB are investing in innovative solutions tailored to the region's unique challenges. The presence of government initiatives aimed at promoting clean energy technologies further enhances the market's growth potential, making Asia-Pacific a key player in the global landscape.

Middle East and Africa : Resource-Rich Opportunities

The Middle East and Africa region is emerging as a significant player in the oil and gas waste heat recovery market, accounting for approximately 10% of the global market share. The growth is driven by the region's abundant natural resources, increasing energy demands, and a growing awareness of environmental sustainability. Countries like Saudi Arabia and South Africa are investing in waste heat recovery technologies to enhance energy efficiency and reduce emissions. In this region, the competitive landscape is characterized by a mix of local and international firms. Key players are focusing on developing tailored solutions that address the unique energy challenges faced by the region. The presence of government initiatives aimed at promoting sustainable energy practices further supports the market's growth, positioning the Middle East and Africa as a resource-rich frontier in waste heat recovery.

Oil Gas Waste Heat Recovery Market Regional Image

Key Players and Competitive Insights

Leading market players are investing heavily in research and development in order to expand their product lines, which will help the Oil and Gas Waste Heat Recovery Market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, Oil and Gas Waste Heat Recovery industry must offer cost-effective items.

Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the Oil and Gas Waste Heat Recovery industry to benefit clients and increase the market sector. In recent years, the Oil and Gas Waste Heat Recovery industry has offered some of the most significant advantages to medicine. Major players in the Oil and Gas Waste Heat Recovery Market, including Siemens AG (Germany), Mitsubishi Heavy Industries Ltd. (Japan), Echogen Power Systems Inc. (U.S), Econotherm Ltd (U.K) and others, are attempting to increase market demand by investing in research and development operations.

ABB Ltd. is a Swedish-Swiss enterprise headquartered in Zürich, Switzerland. ASEA Brown Boveri was created in 1988 when Sweden's Allmänna Svenska Elektriska Aktiebolaget (ASEA) and Switzerland's Brown, Boveri & Cie amalgamated to form ASEA Brown Boveri, afterwards abbreviated to ABB. Both firms were founded in the late 1800s and were major makers of electrical equipment, a business in which ABB is still involved today. Since then, the company has grown into robotics and automation technology. In March 2020, ABB announced the sale of its solar inverter business to Fimer, an Italian solar inverter maker.

The purchase comprises all of ABB's production and research and development facilities in Finland, Italy, and India, as well as 800 people spread across 26 countries.

Siemens is a German multinational conglomerate and Europe's largest industrial manufacturing firm. Its headquarters are in Munich, and it has a number of foreign branch offices. The company's primary divisions are Digital Industries, Smart Infrastructure, Mobility, Healthcare (named Siemens Healthineers), and Financial Services. 

The firm is a notable manufacturer of medical diagnostics equipment; its medical health-care segment, which accounts for around 12% of total revenues, is the corporation's second-most lucrative unit after the industrial automation division. In October 2022, Siemens has established a strategic cooperation with Volta Trucks, a Swedish electric commercial vehicle manufacturer, to deploy and scale eMobility charging infrastructure in order to ease the transition to fleet electrification.

Key Companies in the Oil Gas Waste Heat Recovery Market market include

Industry Developments

In September 2022,Transitional Energy and ElectraTherm signed a Letter of Intent to collaborate on transforming heat waste in the oil and gas industry into electricity. Transitional Energy built a unique system that uses ElectraTherm's ORC technology to generate power from thermal energy generated in the oil and gas industry.

In September 2022,HeatPower 300 Maritime is a new waste heat recovery technology by Climeon. It was created by maritime engineers to improve energy efficiency in the shipping industry by turning waste heat into clean energy, cutting CO2 emissions, lowering fuel usage, and assisting with compliance with stricter environmental standards.

In February 2021,Echogen Power System, a leader in the development of supercritical carbon dioxide-based power and energy storage systems, has achieved a significant milestone. Simens Energy, which licenced Ecogen's patented technology, announced the signing of an agreement to build the world's first SCO2 power plant, which will transform waste heat from a gas turbine into emission-free electricity.

In 2023, the Government of India Ministry of Power established a specialized Centre of Excellence, UTPRERAK, in order to encourage industrial uptake of green technologies and improve countries’ participation in global energy transition.

Strategically, Swiss industrial group ABB Ltd. took minority stakes in UK-based climate tech start-up Tallarna Limited during November 2022. The point of this purchase was to extend ABB’s portfolio with user-friendly energy management technologies and support its Smart Power unit’s digital product line.

On October 13, 2022, Mitsubishi Heavy Industries Marine Machinery & Equipment Co., Ltd designed WHR-ORC system, which is an advanced waste heat recovery system based on Organic Rankine Cycle (ORC) technology. This innovative development addresses the decline in the utilization of waste heat from main engines as fuel efficiency moves up; it contributes to energy efficiency in large vessels.

SAI Tech revealed new liquid cooling bitcoin mining containers for overclocking flexibility in September 2022; SAI Tech CEO Arthur Lee added that these containers were equipped with a waste heat recovery system. “Tankbox and Rackbox are compatible with all air-cooling and liquid-cooling miners on the market with our unique waste heat recovery capability”.

Lafarge Emirates Cement announced its intention to construct an organic Rankine cycle (ORC) waste heat recovery (WHR) plant at its cement manufacturing facility located in Fujairah by August 2022.

For example, ORCAN ENERGY AG signed a long-term supply agreement with North American supplier ICE Thermal Harvesting (ICE) already during February 2022 when it became a waste heat provider. To collect waste heat for use in ICE’s power systems, they delivered 15 Organic Rankine cycles.

Transitional Energy entered into partnership agreements with ElectraTherm who turned oil and gas waste heat into electricity from which virtually no one figured out how to benefit economically earlier than 2022. This followed a successful demonstration of producing geothermal energy from an oil field, indicating the potential market for novel waste heat recovery solutions.

In 2022, ORCAN ENERGY AG, signed a long-term supply agreement with North American supplier ICE Thermal Harvesting (ICE) already when it became a waste heat provider. ORCAN provided 15 Organic Rankine cycle units to collect waste heat for use in ICE’s power systems.

Future Outlook

Oil Gas Waste Heat Recovery Market Future Outlook

The Oil and Gas Waste Heat Recovery Market is projected to grow at a 6.49% CAGR from 2024 to 2035, driven by regulatory support, technological advancements, and increasing energy efficiency demands.

New opportunities lie in:

  • Development of advanced heat exchangers for enhanced efficiency
  • Integration of waste heat recovery systems in offshore platforms
  • Partnerships with industrial sectors for customized waste heat solutions

By 2035, the market is expected to achieve substantial growth, driven by innovation and strategic partnerships.

Market Segmentation

Oil Gas Waste Heat Recovery Market Sector Outlook

  • Upstream
  • Midstream
  • Downstream

Oil Gas Waste Heat Recovery Market Equipment Outlook

  • Heat Exchangers
  • Boilers
  • Heat Recovery
  • Steam Generators
  • Turbines

Oil Gas Waste Heat Recovery Market Application Outlook

  • Thermal
  • Electricity Power Generation

Report Scope

MARKET SIZE 202412.58(USD Billion)
MARKET SIZE 202513.4(USD Billion)
MARKET SIZE 203525.13(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)6.49% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of advanced thermal energy storage systems enhances efficiency in the Oil and Gas Waste Heat Recovery Market.
Key Market DynamicsRising regulatory pressures and technological advancements drive growth in the Oil and Gas Waste Heat Recovery Market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Anshula Mandaokar
Team Lead - Research

Anshula Mandaokar holds an academic degree in Chemical Engineering and has been contributing to the field for more than 5 years. She has expertise in Market Research and Business Consulting and serves as a Team Lead for a reputed Market Research firm under the Chemicals and Materials domain spectrum. She has worked on multiple projects, generating explicit results in a quick turnaround time. Her understanding of data interpretation justifies her role as a leader.

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FAQs

What is the projected market valuation of the Oil and Gas Waste Heat Recovery Market by 2035?

The projected market valuation for the Oil and Gas Waste Heat Recovery Market is 25.13 USD Billion by 2035.

What was the market valuation of the Oil and Gas Waste Heat Recovery Market in 2024?

The overall market valuation was 12.58 USD Billion in 2024.

What is the expected CAGR for the Oil and Gas Waste Heat Recovery Market during the forecast period 2025 - 2035?

The expected CAGR for the Oil and Gas Waste Heat Recovery Market during the forecast period 2025 - 2035 is 6.49%.

Which sector had the highest valuation in the Oil and Gas Waste Heat Recovery Market in 2024?

In 2024, the Downstream sector had the highest valuation at 4.58 USD Billion.

What are the key applications in the Oil and Gas Waste Heat Recovery Market?

The key applications include Thermal, valued at 7.55 USD Billion, and Electricity Power Generation, valued at 5.03 USD Billion in 2024.

Which equipment segments are included in the Oil and Gas Waste Heat Recovery Market?

The equipment segments include Heat Exchangers, Boilers, Heat Recovery, Steam Generators, and Turbines, each valued at 2.52 USD Billion in 2024.

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