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Functional Safety Market

ID: MRFR/SEM/2329-CR
131 Pages
Aarti Dhapte
November 2020

Functional Safety Market Research Report Information By Device (Actuators, Safety Sensors, Final Control Elements, Safety Controllers, Modules, Relays & Programmable Safety Systems), By System (Safety Instrumented Systems, Turbo Machinery Control (TMC), Supervisory Control System, Burner Management Systems (BMS) & Emergency Shutdown Systems (ESD)), By End-Users (Oil & Gas, Metal & Mining, Pharmaceuticals & Biotech, Retail & Wholesale) And By Region (North America, Europe, Asia-Pacific, & Rest Of The World) –Indust... read more

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Functional Safety Market Summary

As per MRFR analysis, the Functional Safety Market was estimated at 14.44 USD Billion in 2024. The Functional Safety industry is projected to grow from 15.22 USD Billion in 2025 to 25.76 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.4 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Functional Safety Market is poised for robust growth driven by technological advancements and regulatory demands.

  • The integration of advanced technologies is reshaping the landscape of the Functional Safety Market, particularly in North America.
  • Regulatory compliance and standards are becoming increasingly critical, influencing market dynamics across various sectors.
  • Consumer awareness and demand for safety are driving innovations, especially in the safety sensors segment, which is currently the fastest-growing.
  • Key market drivers include increased investment in safety systems and the emergence of industrial growth in Asia-Pacific, particularly impacting the actuator and safety instrumented systems segments.

Market Size & Forecast

2024 Market Size 14.44 (USD Billion)
2035 Market Size 25.76 (USD Billion)
CAGR (2025 - 2035) 5.4%

Major Players

Siemens (DE), Honeywell (US), Schneider Electric (FR), Rockwell Automation (US), ABB (CH), Emerson Electric (US), TÜV Rheinland (DE), Bureau Veritas (FR), National Instruments (US), HIMA Paul Hildebrandt (DE)

Functional Safety Market Trends

The Functional Safety Market is currently experiencing a notable evolution, driven by the increasing complexity of systems across various industries. As technology advances, the demand for safety measures that ensure the reliability and integrity of systems has become paramount. This market encompasses a wide range of applications, including automotive, industrial automation, and medical devices, where the potential for failure can lead to catastrophic consequences. Consequently, organizations are prioritizing compliance with safety standards and regulations, which further propels the growth of this sector. Moreover, the integration of advanced technologies such as artificial intelligence and machine learning into safety systems appears to enhance their effectiveness, thereby fostering innovation within the market. In addition to technological advancements, the Functional Safety Market is influenced by the growing awareness of safety protocols among consumers and businesses alike. Stakeholders are increasingly recognizing the importance of implementing robust safety measures to mitigate risks associated with system failures. This shift in mindset is likely to drive investments in safety solutions, as companies seek to protect their assets and maintain their reputations. Furthermore, The Functional Safety Market, as organizations strive to develop safer and more efficient systems. Overall, the Functional Safety Market is poised for continued growth, reflecting the critical need for safety in an increasingly interconnected world.

Integration of Advanced Technologies

The incorporation of cutting-edge technologies, such as artificial intelligence and machine learning, is transforming the landscape of the Functional Safety Market. These innovations enhance the ability to predict and mitigate potential failures, thereby improving overall system reliability.

Regulatory Compliance and Standards

The emphasis on adhering to safety regulations and standards is becoming increasingly pronounced. Organizations are compelled to invest in safety measures to ensure compliance, which in turn drives demand within the Functional Safety Market.

Consumer Awareness and Demand for Safety

There is a growing recognition among consumers and businesses regarding the importance of safety protocols. This heightened awareness is likely to lead to increased investments in safety solutions, as stakeholders prioritize risk mitigation.

Functional Safety Market Drivers

Regulatory Compliance and Standards

Regulatory compliance and adherence to safety standards are critical drivers of the Functional Safety Market. Various sectors, including automotive, aerospace, and industrial automation, are subject to stringent regulations that mandate the implementation of safety measures. For example, the ISO 26262 standard for automotive safety necessitates rigorous testing and validation processes. The increasing number of regulations across different regions is likely to compel organizations to invest in functional safety solutions to avoid penalties and ensure operational continuity. This trend suggests a sustained growth trajectory for the Functional Safety Market as companies prioritize compliance.

Integration of Advanced Technologies

The integration of advanced technologies such as artificial intelligence, machine learning, and the Internet of Things is driving the Functional Safety Market. These technologies enhance the ability to predict and mitigate risks associated with system failures. For instance, AI algorithms can analyze vast amounts of data to identify potential safety hazards in real-time. The market for AI in safety applications is projected to grow significantly, indicating a robust demand for functional safety solutions. As industries increasingly adopt these technologies, the need for compliance with safety standards becomes paramount, further propelling the Functional Safety Market.

Emerging Markets and Industrial Growth

Emerging markets and industrial growth are pivotal drivers of the Functional Safety Market. As developing regions experience rapid industrialization, the demand for safety solutions is escalating. Industries such as manufacturing, energy, and transportation are expanding, necessitating the implementation of robust safety measures to mitigate risks. The increasing focus on infrastructure development in these regions is likely to create opportunities for functional safety solutions. Furthermore, as companies in emerging markets strive to meet international safety standards, the Functional Safety Market is poised for growth, driven by the need for compliance and risk management.

Increased Investment in Safety Systems

Increased investment in safety systems across various industries is a notable driver of the Functional Safety Market. Organizations are recognizing the importance of investing in safety technologies to protect their assets and ensure the well-being of their employees. For example, the industrial automation sector is witnessing a rise in investments aimed at enhancing safety protocols and systems. According to industry reports, the global market for safety systems is expected to reach substantial figures in the coming years, reflecting a growing commitment to functional safety. This trend suggests that as investments continue to rise, the Functional Safety Market will experience significant growth.

Consumer Awareness and Demand for Safety

Consumer awareness regarding safety issues is a significant driver of the Functional Safety Market. As individuals become more informed about the potential risks associated with various products and systems, their demand for safety features increases. This heightened awareness influences manufacturers to prioritize functional safety in their designs. For instance, the automotive sector has witnessed a surge in demand for vehicles equipped with advanced safety systems, such as automatic braking and collision avoidance technologies. This trend indicates that companies must invest in functional safety measures to meet consumer expectations, thereby fostering growth in the Functional Safety Market.

Market Segment Insights

Functional Safety Market Devices Insights

The Functional Safety Market segmentation, based on devices includes actuators, safety sensors, final control elements, safety controllers, modules, relays and programmable safety systems. During the forecast period, safety controllers are predicted to have the biggest market share due to their ability to inform users in the event of a hazardous condition. For the past few years, stereoscopic vision technology has gained market traction due to its ability to extract accurate information from high-volume traffic data. Sensors used in a safety system are developed and designed to provide a safe output based on logic if a measurement or signal transmission fails.

These safety sensors include redundancy elements, which means that if one element fails, another takes control of the operations, avoiding productivity losses caused by shutdown.

Functional Safety Market System Insights

The Functional Safety Market segmentation, based on system, includes Safety Instrumented Systems, Turbo Machinery Control (TMC), Supervisory Control System, Burner Management Systems (BMS) and Emergency Shutdown Systems (ESD). The emergency shutdown systems (ESD) category accounted for the biggest revenue share in 2022, owing to increased initiatives by governments throughout the world to strengthen functional safety measures in industries and accident-prone locations. Additionally, increased demand for emergency shutdown systems with functional safety certification in various industries to improve worker safety is driving revenue growth in this segment.

Accidents at oil and gas (O&G) activities have the potential to be destructive to the community and the environment. Functional safety measures, such as emergency shutdown systems, can greatly reduce the likelihood of disasters in oil and gas plants.

Functional Safety Market End-Users Insights

The Functional Safety Market segmentation, based on end-users, includes oil & gas, metal and mining, pharmaceuticals and biotech, retail and wholesale and others. Oil and gas are expected to dominate the global market over the forecast period, owing to the increasing emphasis of companies in this industry on maximizing efficiency and minimizing costs throughout the distribution chain. Automation aids in the integration of information and power, control, and safety solutions to meet stringent government regulations as well as the demand for affordable energy. This creates a demand for functional safety solutions in this industry, which in turn supports market growth.

Figure1: Functional Safety Market, by End-Users, 2022 & 2032 (USD billion)

Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

Get more detailed insights about Functional Safety Market

Regional Insights

North America : Innovation and Regulation Hub

North America is the largest market for functional safety, holding approximately 40% of the global share. The region's growth is driven by stringent safety regulations, increasing automation in industries, and a focus on risk management. The demand for safety systems in sectors like oil and gas, automotive, and manufacturing is on the rise, supported by government initiatives promoting safety standards. The United States and Canada are the leading countries in this market, with major players like Honeywell, Rockwell Automation, and Emerson Electric establishing a strong presence. The competitive landscape is characterized by continuous innovation and partnerships among key players, enhancing the region's capabilities in functional safety solutions. The focus on smart manufacturing and Industry 4.0 further propels market growth.

Europe : Regulatory Compliance and Innovation

Europe is the second-largest market for functional safety, accounting for approximately 30% of the global market share. The region's growth is significantly influenced by stringent regulations such as the Machinery Directive and the ATEX Directive, which mandate high safety standards across various industries. The increasing adoption of automation and digitalization in manufacturing processes is also a key driver of demand for functional safety solutions. Germany, France, and the UK are the leading countries in this market, with key players like Siemens, Schneider Electric, and TÜV Rheinland playing pivotal roles. The competitive landscape is marked by a strong emphasis on innovation and compliance with safety regulations, fostering a robust environment for the development of advanced safety systems. The collaboration between industry and regulatory bodies further enhances the market's growth potential.

Asia-Pacific : Emerging Market with High Potential

Asia-Pacific is witnessing rapid growth in the functional safety market, holding approximately 20% of the global share. The region's expansion is driven by increasing industrialization, rising safety awareness, and government initiatives aimed at enhancing workplace safety. Countries like China and India are leading this growth, with significant investments in infrastructure and manufacturing sectors that prioritize safety standards. China, Japan, and India are the primary markets in this region, with a growing presence of key players such as ABB and National Instruments. The competitive landscape is evolving, with local companies emerging alongside established global players. The focus on smart factories and automation technologies is expected to further boost the demand for functional safety solutions in the coming years.

Middle East and Africa : Resource-Rich with Growing Demand

The Middle East and Africa region is gradually developing its functional safety market, currently holding about 10% of the global share. The growth is driven by increasing investments in infrastructure, oil and gas, and manufacturing sectors, alongside a rising awareness of safety standards. Regulatory frameworks are evolving, with governments focusing on enhancing safety measures in industrial operations to attract foreign investments. Countries like South Africa, UAE, and Saudi Arabia are at the forefront of this market, with key players like HIMA Paul Hildebrandt and Bureau Veritas establishing a presence. The competitive landscape is characterized by a mix of local and international companies, with a growing emphasis on compliance with international safety standards. The region's potential for growth is significant, driven by ongoing industrialization and safety initiatives.

Functional Safety Market Regional Image

Key Players and Competitive Insights

Leading market players are making significant R&D investments in order to diversify their product offerings, which will drive the functional safety market's expansion. Important market developments include new product releases, contractual agreements, mergers and acquisitions, greater investments, and collaboration with other organizations. Market participants are also engaged in a number of strategic actions to increase their global presence. The functional safety industry must provide affordable products if it wants to grow and thrive in an increasingly competitive and challenging market environment.

One of the primary business strategies employed by manufacturers in the global functional safety industry to assist customers and expand the market sector is local manufacturing to reduce operating costs. The functional safety industry has recently provided some of the biggest benefits to medicine. The major players in the functional safety market, such as Honeywell International Inc., ABB Ltd., Schneider Electric SE, Emerson Electric Co., General Electric Co., Endress+Hauser Management AG, Siemens AG, and others, are making investments in their research and development activities in an effort to boost market demand.

Schneider Electric SE is a multinational French corporation specializing in digital automation and energy management. By merging energy technology, real-time automation, software, and services, it addresses homes, buildings, data centers, infrastructure, and industries. Schneider Electric is a Fortune Global 500 corporation, a Euronext Exchange public company, and a component of the Euro Stoxx 50 stock market index. The corporation made €34.2 billion in revenue in fiscal year 2022. Schneider Electric owns Square D, APC, and other companies. It is also a research firm.

In October 2022, Schneider Electric debuted the next generation of industrial technologies designed to empower people and support long-term economic growth. EcoStruxure Automation Expert 22.1, the world's first software-centric industrial automation system, further integrates with the AVEVA System Platform, allowing users to access AVEVA's substantial asset library based on the most current situational awareness standards and design graphics using the Operations Management Interface. Training time is reduced by more than half when AVEVA graphics and control applications are developed in the same environment.

Siemens is a German multinational conglomerate firm and Europe's largest industrial manufacturing company. Its headquarters are in Munich, and it has a number of foreign branch offices. The company's primary divisions are Digital Industries, Smart Infrastructure, Mobility, Healthcare (named Siemens Healthiness), and Financial Services. In September 2022, Siemens introduced Fire Safety Digital Services, a new range of digital and managed services that connect fire safety devices to the cloud in order to help enterprises shift from a compliance-driven, reactive approach to total protection through intelligent safety.

Customers may increase risk identification and prevention, make better risk-control decisions, ensure business continuity, and create a secure environment for people and assets by implementing digital services in operation, event management, and maintenance.

Key Companies in the Functional Safety Market market include

Industry Developments

In July 2020, Rockwell Automation announced a new family of safety controllers with significant features to increase performance. The new SIL 3 controllers are an addition to Rockwell Automation GuardLogix 5380 series.

February 2021, Rockwell Automation introduced the Allen-Bradley SafeZone 3 laser scanner with the CIP Safety over the EtherNet/IP plug-in and Allen-Bradley GuardShield 450L light curtain with the CIP. Safety over the EtherNet/IP plug-in, which provides the users with the access to the essential data required for a complete picture of machine or production line status.

June 2021, ABB announced distributing the control system 800*A, improving the collaboration with several new features, including the simplified, faster commissioning of the greenfield projects and the brownfield expansions with a new and improved Ethernet I/O Field Kit.

Future Outlook

Functional Safety Market Future Outlook

The Functional Safety Market is projected to grow at a 5.4% CAGR from 2024 to 2035, driven by increasing regulatory requirements and technological advancements.

New opportunities lie in:

  • Development of integrated safety systems for autonomous vehicles.
  • Expansion of safety training programs for industrial automation.
  • Implementation of predictive maintenance solutions in safety-critical applications.

By 2035, the Functional Safety Market is expected to be robust, driven by innovation and regulatory compliance.

Market Segmentation

Functional Safety Market Device Outlook

  • Actuators
  • Safety Sensors
  • Final Control Elements
  • Safety Controllers
  • Modules
  • Relays
  • Programmable Safety Systems

Functional Safety Market System Outlook

  • Safety Instrumented Systems
  • Turbo Machinery Control (TMC)
  • Supervisory Control System
  • Burner Management Systems (BMS)
  • Emergency Shutdown Systems (ESD)

Functional Safety Market End-Users Outlook

  • Oil & Gas
  • Metal and Mining
  • Pharmaceuticals and Biotech
  • Retail and Wholesale
  • Others

Report Scope

MARKET SIZE 202414.44(USD Billion)
MARKET SIZE 202515.22(USD Billion)
MARKET SIZE 203525.76(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)5.4% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of advanced artificial intelligence in safety-critical systems enhances reliability in the Functional Safety Market.
Key Market DynamicsRising regulatory standards drive demand for advanced functional safety solutions across various industries.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Aarti Dhapte
Team Lead - Research

She holds an experience of about 6+ years in Market Research and Business Consulting, working under the spectrum of Information Communication Technology, Telecommunications and Semiconductor domains. Aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. Her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.

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FAQs

What is the projected market valuation of the Functional Safety Market by 2035?

The Functional Safety Market is projected to reach a valuation of 25.76 USD Billion by 2035.

What was the market valuation of the Functional Safety Market in 2024?

In 2024, the Functional Safety Market was valued at 14.44 USD Billion.

What is the expected CAGR for the Functional Safety Market during the forecast period 2025 - 2035?

The expected CAGR for the Functional Safety Market during the forecast period 2025 - 2035 is 5.4%.

Which segments are included in the Functional Safety Market?

The Functional Safety Market includes segments such as Device, System, and End-Users.

What are the projected values for Safety Instrumented Systems by 2035?

Safety Instrumented Systems are projected to grow from 3.5 USD Billion to 6.5 USD Billion by 2035.

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