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    Functional Safety Market

    ID: MRFR/SEM/2329-CR
    131 Pages
    Aarti Dhapte
    November 2020

    Functional Safety Market Research Report Information By Device (Actuators, Safety Sensors, Final Control Elements, Safety Controllers, Modules, Relays & Programmable Safety Systems), By System (Safety Instrumented Systems, Turbo Machinery Control (TMC), Supervisory Control System, Burner Management Systems (BMS) & Emergency Shutdown Systems (ESD)), By End-Users (Oil & Gas, Metal & Mining, Pharmaceuticals & Biotech, Retail & Wholesale) And By Region (North America, Europe, Asia-Pacific, & Rest Of The World) –Indust...

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    Functional Safety Market Summary

    As per Market Research Future Analysis, the Global Functional Safety Market was valued at USD 14.44 billion in 2024 and is projected to grow to USD 25.76 billion by 2035, with a CAGR of 5.40% from 2025 to 2035. Key drivers include the increased use of automated devices, IoT, and industrial automation, alongside rising industrial safety standards. The market is segmented by devices, systems, and end-users, with safety controllers and emergency shutdown systems leading in market share. North America currently holds the largest revenue share, driven by advancements in Industry 4.0 and oil and gas projects.

    Key Market Trends & Highlights

    The Functional Safety Market is witnessing significant growth due to various trends.

    • Market Size in 2024: USD 14.44 billion.
    • Projected Market Size by 2035: USD 25.76 billion.
    • CAGR from 2025 to 2035: 5.40%.
    • North America held the highest revenue share in 2022.

    Market Size & Forecast

    2024 Market Size USD 14.44 billion
    2035 Market Size USD 25.76 billion
    CAGR (2024-2035) 5.40%

    Major Players

    Key players include Honeywell International Inc., ABB Ltd., Schneider Electric SE, Emerson Electric Co., General Electric Co., and Siemens AG.

    Functional Safety Market Trends

    Increased industrial safety standards will drive market growth

    Market CAGR for functional safely market is being driven by increasing industrial safely standards. The introduction of rigorous approaches in various international and regional industrial safety standards has improved the overall safety of a system when compared to the use of best engineering design practices in the past. As a result, industrial safety standards are becoming more widely adopted within industries. Furthermore, the increase in the number of hazardous areas and the frequency of accidents in these areas has contributed to an increase in demand for functional safety.

    Thus, rising industrial safety standards are expected to drive growth in the Functional Safety Market over the forecast period.

    In various industries, the use of functional safety systems and a datacentric approach provides needed functionalities enabling automatic prevention of hazardous failures and control in the event of such occurrences.

    These systems also provide services that humans are unable to replicate. In various industries, an increasing number of businesses rely on electronic, electrical, and programmable electronic safety-related systems to protect the environment, people, and physical assets. As a result, the adoption of functional safety systems is increasing, which is expected to fuel market growth.

    The increasing complexity of safety-critical systems across various industries necessitates a robust approach to functional safety, as regulatory frameworks evolve to address emerging technological challenges.

    U.S. Department of Transportation

    Functional Safety Market Drivers

    Market Growth Projections

    The Global Functional Safety Market Industry is poised for substantial growth, with projections indicating a market size of 14.4 USD Billion in 2024 and an anticipated increase to 25.8 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 5.4% from 2025 to 2035, reflecting the increasing importance of functional safety across various sectors. The market's expansion is driven by factors such as regulatory compliance, technological advancements, and the rising adoption of automation, indicating a robust future for functional safety solutions.

    Growing Adoption of Automation

    The Global Functional Safety Market Industry is witnessing a surge in the adoption of automation across various sectors, including manufacturing, transportation, and energy. As industries increasingly rely on automated systems to enhance efficiency and productivity, the need for robust functional safety measures becomes paramount. Automation introduces complexities that necessitate stringent safety protocols to prevent accidents and ensure operational continuity. This trend is likely to propel the market forward, with a compound annual growth rate of 5.4% anticipated from 2025 to 2035, reflecting the growing emphasis on safety in automated environments.

    Increasing Regulatory Compliance

    The Global Functional Safety Market Industry is experiencing heightened demand due to stringent regulatory compliance requirements across various sectors, particularly in automotive and industrial applications. Governments worldwide are enforcing regulations that mandate the implementation of safety standards such as ISO 26262 for automotive systems and IEC 61508 for industrial automation. This regulatory landscape compels organizations to invest in functional safety measures to mitigate risks associated with system failures. As a result, the market is projected to reach 14.4 USD Billion in 2024, reflecting the critical need for compliance-driven safety solutions.

    Rising Awareness of Safety Standards

    There is a growing awareness of the importance of safety standards within the Global Functional Safety Market Industry, driven by high-profile incidents and accidents that underscore the need for reliable safety measures. Organizations are increasingly recognizing that adherence to safety standards not only protects human life but also enhances brand reputation and operational reliability. This awareness is prompting investments in safety technologies and training programs, thereby fostering market growth. As companies strive to align with international safety standards, the market is expected to expand significantly, reflecting a collective commitment to safety.

    Technological Advancements in Safety Systems

    Technological innovations are significantly shaping the Global Functional Safety Market Industry, as advancements in sensor technology, artificial intelligence, and machine learning enhance safety system capabilities. These technologies enable real-time monitoring and predictive maintenance, reducing the likelihood of failures. For instance, the integration of AI in safety systems allows for improved decision-making processes, thereby increasing operational safety. The ongoing evolution of these technologies is expected to contribute to the market's growth, with projections indicating a rise to 25.8 USD Billion by 2035, driven by the demand for more sophisticated safety solutions.

    Demand for Enhanced Safety in Emerging Markets

    Emerging markets are contributing to the growth of the Global Functional Safety Market Industry as demand for enhanced safety measures rises in developing economies. Rapid industrialization and urbanization in regions such as Asia-Pacific and Latin America are leading to increased investments in safety systems to mitigate risks associated with new technologies and infrastructure. Governments in these regions are also implementing safety regulations to protect workers and the environment. This trend is likely to drive market expansion, as companies seek to comply with evolving safety standards and meet the expectations of a more safety-conscious consumer base.

    Market Segment Insights

    Functional Safety Devices Insights

    The Functional Safety Market segmentation, based on devices includes actuators, safety sensors, final control elements, safety controllers, modules, relays and programmable safety systems. During the forecast period, safety controllers are predicted to have the biggest market share due to their ability to inform users in the event of a hazardous condition. For the past few years, stereoscopic vision technology has gained market traction due to its ability to extract accurate information from high-volume traffic data. Sensors used in a safety system are developed and designed to provide a safe output based on logic if a measurement or signal transmission fails.

    These safety sensors include redundancy elements, which means that if one element fails, another takes control of the operations, avoiding productivity losses caused by shutdown.

    Functional Safety System Insights

    The Functional Safety Market segmentation, based on system, includes Safety Instrumented Systems, Turbo Machinery Control (TMC), Supervisory Control System, Burner Management Systems (BMS) and Emergency Shutdown Systems (ESD). The emergency shutdown systems (ESD) category accounted for the biggest revenue share in 2022, owing to increased initiatives by governments throughout the world to strengthen functional safety measures in industries and accident-prone locations. Additionally, increased demand for emergency shutdown systems with functional safety certification in various industries to improve worker safety is driving revenue growth in this segment.

    Accidents at oil and gas (O&G) activities have the potential to be destructive to the community and the environment. Functional safety measures, such as emergency shutdown systems, can greatly reduce the likelihood of disasters in oil and gas plants.

    Functional Safety End-Users Insights

    The Functional Safety Market segmentation, based on end-users, includes oil & gas, metal and mining, pharmaceuticals and biotech, retail and wholesale and others. Oil and gas are expected to dominate the global market over the forecast period, owing to the increasing emphasis of companies in this industry on maximizing efficiency and minimizing costs throughout the distribution chain. Automation aids in the integration of information and power, control, and safety solutions to meet stringent government regulations as well as the demand for affordable energy. This creates a demand for functional safety solutions in this industry, which in turn supports market growth.

    Figure1: Functional Safety Market, by End-Users, 2022 & 2032 (USD billion)

    Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

    Get more detailed insights about Functional Safety Market Research Report - Global Forecast till 2032

    Regional Insights

    By Region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. In 2022, the North American market will have the highest revenue share. This is due to the rapid advancement of industry 4.0, the development of important technologies and innovations, increased oil and gas projects, and rising demand for functional safety solutions.

    Further, the major countries studied in the market report are The U.S., Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

    Figure2: Functional Safety Market SHARE BY REGION 2022 (%)

    Functional Safety Market SHARE BY REGION 2022

    Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

    Europe’s functional safety market accounts for the second-largest market share due to strict government standards for safety and security. Further, the German functional safety market held the largest market share and the UK functional safety market was the fastest growing market in the European region

    The Asia-Pacific Functional Safety Market is expected to grow at the fastest CAGR from 2023 to 2032. This is due to rapid expansion of the automotive sector and Food & Beverage (F&B) industries. Moreover, China’s functional safety market held the largest market share, and the Indian functional safety market was the fastest growing market in the Asia-Pacific region.

    Key Players and Competitive Insights

    Leading market players are making significant R&D investments in order to diversify their product offerings, which will drive the functional safety market's expansion. Important market developments include new product releases, contractual agreements, mergers and acquisitions, greater investments, and collaboration with other organizations. Market participants are also engaged in a number of strategic actions to increase their global presence. The functional safety industry must provide affordable products if it wants to grow and thrive in an increasingly competitive and challenging market environment.

    One of the primary business strategies employed by manufacturers in the global functional safety industry to assist customers and expand the market sector is local manufacturing to reduce operating costs. The functional safety industry has recently provided some of the biggest benefits to medicine. The major players in the functional safety market, such as Honeywell International Inc., ABB Ltd., Schneider Electric SE, Emerson Electric Co., General Electric Co., Endress+Hauser Management AG, Siemens AG, and others, are making investments in their research and development activities in an effort to boost market demand.

    Schneider Electric SE is a multinational French corporation specializing in digital automation and energy management. By merging energy technology, real-time automation, software, and services, it addresses homes, buildings, data centers, infrastructure, and industries. Schneider Electric is a Fortune Global 500 corporation, a Euronext Exchange public company, and a component of the Euro Stoxx 50 stock market index. The corporation made €34.2 billion in revenue in fiscal year 2022. Schneider Electric owns Square D, APC, and other companies. It is also a research firm.

    In October 2022, Schneider Electric debuted the next generation of industrial technologies designed to empower people and support long-term economic growth. EcoStruxure Automation Expert 22.1, the world's first software-centric industrial automation system, further integrates with the AVEVA System Platform, allowing users to access AVEVA's substantial asset library based on the most current situational awareness standards and design graphics using the Operations Management Interface. Training time is reduced by more than half when AVEVA graphics and control applications are developed in the same environment.

    Siemens is a German multinational conglomerate firm and Europe's largest industrial manufacturing company. Its headquarters are in Munich, and it has a number of foreign branch offices. The company's primary divisions are Digital Industries, Smart Infrastructure, Mobility, Healthcare (named Siemens Healthiness), and Financial Services. In September 2022, Siemens introduced Fire Safety Digital Services, a new range of digital and managed services that connect fire safety devices to the cloud in order to help enterprises shift from a compliance-driven, reactive approach to total protection through intelligent safety.

    Customers may increase risk identification and prevention, make better risk-control decisions, ensure business continuity, and create a secure environment for people and assets by implementing digital services in operation, event management, and maintenance.

    Key Companies in the Functional Safety Market market include

    Industry Developments

    In July 2020, Rockwell Automation announced a new family of safety controllers with significant features to increase performance. The new SIL 3 controllers are an addition to Rockwell Automation GuardLogix 5380 series.

    February 2021, Rockwell Automation introduced the Allen-Bradley SafeZone 3 laser scanner with the CIP Safety over the EtherNet/IP plug-in and Allen-Bradley GuardShield 450L light curtain with the CIP. Safety over the EtherNet/IP plug-in, which provides the users with the access to the essential data required for a complete picture of machine or production line status.

    June 2021, ABB announced distributing the control system 800*A, improving the collaboration with several new features, including the simplified, faster commissioning of the greenfield projects and the brownfield expansions with a new and improved Ethernet I/O Field Kit.

    Future Outlook

    Functional Safety Market Future Outlook

    The Global Functional Safety Market is projected to grow at a 5.40% CAGR from 2025 to 2035, driven by increasing regulatory requirements and advancements in technology.

    New opportunities lie in:

    • Develop AI-driven safety solutions for automotive applications. Expand functional safety consulting services in emerging markets. Invest in cybersecurity measures for safety-critical systems.

    By 2035, the market is expected to achieve robust growth, reflecting heightened safety standards and technological advancements.

    Market Segmentation

    Functional Safety Regional Outlook

    • {""=>["US"
    • "Canada"]}
    • {""=>["Germany"
    • "France"
    • "UK"
    • "Italy"
    • "Spain"
    • "Rest of Europe"]}
    • {"Asia-Pacific"=>["China"
    • "Japan"
    • "India"
    • "Australia"
    • "South Korea"
    • "Rest of Asia-Pacific"]}
    • {"Rest of the World"=>["Middle East"
    • "Africa"
    • "Latin America"]}

    Functional Safety Market Device Outlook

    • Actuators
    • Safety Sensors
    • Final Control Elements
    • Safety Controllers
    • Modules
    • Relays
    • Programmable Safety Systems

    Functional Safety Market System Outlook

    • Safety Instrumented Systems
    • Turbo Machinery Control (TMC)
    • Supervisory Control System
    • Burner Management Systems (BMS)
    • Emergency Shutdown Systems (ESD)

    Functional Safety Market End-Users Outlook

    • Oil & Gas
    • Metal and Mining
    • Pharmaceuticals and Biotech
    • Retail and Wholesale
    • Others

    Report Scope

    Attribute/Metric Details
    Market Size 2024 USD 14.443 billion
    Market Size 2035 25.76 (Value (USD Billion))
    Compound Annual Growth Rate (CAGR) 5.40% (2025 - 2035)
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2018-2022
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Device, System, End-Users, and Region
    Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
    Countries Covered The U.S., Canada, German, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled Honeywell International Inc., ABB Ltd., Schneider Electric SE, Emerson Electric Co., General Electric Co., Endress+Hauser Management AG, Siemens AG, Omron Corporation, Rockwell Automation Inc, and Yokogawa Electric Corporation.
    Key Market Opportunities Rising acceptance of loT technology in industries.
    Key Market Dynamics Rising trend of Industry 4.0 across industries.
    Market Size 2025 15.22 (Value (USD Billion))

    Market Highlights

    Author
    Aarti Dhapte
    Team Lead - Research

    She holds an experience of about 6+ years in Market Research and Business Consulting, working under the spectrum of Information Communication Technology, Telecommunications and Semiconductor domains. Aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. Her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.

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    FAQs

    How much is the functional safety market?

    The Functional Safety Market size was valued at USD 13.6 Billion in 2023.

    What is the growth rate of the functional safety market?

    The global market is projected to grow at a CAGR of 5.40% during the forecast period, 2023-2032.

    Which region held the largest market share in the functional safety market?

    North America had the largest share of the global market

    Who are the key players in the functional safety market?

    The key players in the market are Honeywell International Inc., ABB Ltd., Schneider Electric SE, Emerson Electric Co., General Electric Co., Endress+Hauser Management AG, Siemens AG.

    Which end-users led the functional safety market?

    The Oil and gas functional safety category dominated the market in 2022.

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