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Propylene Oxide Market

ID: MRFR/CnM/3344-CR
200 Pages
Chitranshi Jaiswal
September 2023

Propylene Oxide Market Research Report: By Application (Polyether Polyols, Propylene Glycol, Fumigation, Adhesives & Sealants, Oil Demulsifier, Others), By End-use Industry (Construction, Paints & Coatings, Oil & Gas, Transportation, Others) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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Propylene Oxide Market Summary

As per MRFR analysis, the Propylene Oxide Market Size was estimated at 18004.7 USD Billion in 2024. The Propylene Oxide industry is projected to grow from 19061.94 in 2025 to 33727.12 by 2035, exhibiting a compound annual growth rate (CAGR) of 5.87 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Propylene Oxide Market is experiencing robust growth driven by sustainability and technological advancements.

  • North America remains the largest market for propylene oxide, primarily due to its extensive polyurethane production.
  • Asia-Pacific is identified as the fastest-growing region, fueled by increasing demand in the automotive and construction sectors.
  • The polyurethane production segment dominates the market, while the antifreeze and coolants segment is witnessing rapid growth.
  • Key market drivers include the rising demand for polyurethane products and the expansion of the chemical industry, particularly in automotive applications.

Market Size & Forecast

2024 Market Size 18004.7 (USD Billion)
2035 Market Size 33727.12 (USD Billion)
CAGR (2025 - 2035) 5.87%

Major Players

BASF (DE), Dow (US), LyondellBasell (NL), Shell (GB), Huntsman (US), SABIC (SA), Mitsui Chemicals (JP), Formosa Plastics (TW), Repsol (ES), Covestro (DE)

Propylene Oxide Market Trends

The Propylene Oxide Market is currently experiencing a dynamic phase characterized by evolving consumer preferences and technological advancements. The demand for propylene oxide, a versatile chemical used in various applications such as foams, coatings, and antifreeze, appears to be on an upward trajectory. This growth is likely driven by the increasing need for sustainable and eco-friendly products, as industries strive to reduce their environmental footprint. Furthermore, the expansion of the automotive and construction sectors may contribute to the heightened consumption of propylene oxide, as these industries utilize this compound in manufacturing processes. In addition, the Propylene Oxide Market is witnessing a shift towards innovative production methods, including bio-based alternatives. This transition suggests a potential for enhanced sustainability and reduced reliance on fossil fuels. As companies invest in research and development, the market may see the emergence of new applications and improved efficiency in production techniques. Overall, the Propylene Oxide Market is poised for growth, driven by both consumer demand and technological innovation, indicating a promising future for stakeholders in this sector.

Sustainability Initiatives

The Propylene Oxide Market is increasingly influenced by sustainability initiatives. Companies are focusing on developing eco-friendly production methods and bio-based alternatives to traditional processes. This trend reflects a broader commitment to reducing environmental impact and meeting consumer demand for greener products.

Technological Advancements

Technological advancements are reshaping the landscape of the Propylene Oxide Market. Innovations in production techniques and applications are enhancing efficiency and expanding the range of uses for propylene oxide. This evolution suggests a potential for increased market competitiveness and product diversity.

Growing End-Use Industries

The growth of end-use industries, particularly automotive and construction, is driving demand within the Propylene Oxide Market. As these sectors expand, the need for propylene oxide in manufacturing processes is likely to increase, further solidifying its importance in various applications.

Propylene Oxide Market Drivers

Growth in Construction Activities

The Global Propylene Oxide Market Industry is significantly influenced by the growth in construction activities worldwide. Propylene oxide is a key ingredient in producing insulation materials and sealants, which are crucial for energy-efficient buildings. As urbanization accelerates and infrastructure projects expand, the demand for these materials is expected to rise. This trend is reflected in the projected market growth, with estimates suggesting an increase to 30.1 USD Billion by 2035. The construction sector's focus on sustainability and energy efficiency further propels the need for propylene oxide, indicating a robust future for the market.

Rising Demand in Automotive Sector

The Global Propylene Oxide Market Industry is experiencing heightened demand from the automotive sector, primarily due to the increasing use of propylene oxide in the production of polyurethane foams and coatings. These materials are essential for manufacturing lightweight and fuel-efficient vehicles, aligning with global sustainability goals. In 2024, the market is projected to reach 18 USD Billion, driven by the automotive industry's shift towards advanced materials. As manufacturers seek to enhance vehicle performance and reduce emissions, the demand for propylene oxide is likely to grow, contributing to the overall expansion of the market.

Expanding Applications in Consumer Goods

The Global Propylene Oxide Market Industry is witnessing an expansion in applications within the consumer goods sector. Propylene oxide is utilized in producing various household products, including detergents, surfactants, and personal care items. As consumer preferences shift towards eco-friendly and high-performance products, manufacturers are increasingly incorporating propylene oxide into their formulations. This trend is likely to enhance market growth, with a projected compound annual growth rate of 4.78% from 2025 to 2035. The versatility of propylene oxide in meeting diverse consumer needs positions it as a vital component in the evolving consumer goods landscape.

Technological Advancements in Production

Technological advancements in the production of propylene oxide are playing a pivotal role in shaping the Global Propylene Oxide Market Industry. Innovations in manufacturing processes, such as the development of more efficient catalytic methods, are enhancing yield and reducing production costs. These advancements not only improve profitability for manufacturers but also contribute to sustainability by minimizing waste and energy consumption. As the industry adapts to these technological changes, the market is expected to benefit from increased supply and reduced prices, further stimulating demand across various sectors. This dynamic is likely to support the overall growth trajectory of the market.

Regulatory Support for Sustainable Practices

The Global Propylene Oxide Market Industry is positively impacted by regulatory support for sustainable practices. Governments worldwide are implementing policies that encourage the use of environmentally friendly materials and processes. This regulatory landscape is fostering innovation in the production and application of propylene oxide, as companies seek to comply with stringent environmental standards. The emphasis on sustainability is likely to drive investment in research and development, leading to new applications and improved production methods. As a result, the market may experience accelerated growth, aligning with global efforts to reduce carbon footprints and promote sustainable industrial practices.

Market Segment Insights

By Application: Polyurethane Production (Largest) vs. Antifreeze and Coolants (Fastest-Growing)

In the Propylene Oxide Market, the application segment is widely categorized into Polyurethane Production, Antifreeze and Coolants, Surfactants, and Solvents. Among these, Polyurethane Production holds the largest share due to its extensive use in foams, elastomers, and coatings. Antifreeze and Coolants follow, gaining significant traction as industries seek advanced formulations to enhance the efficiency of automotive and industrial applications. Surfactants and Solvents maintain smaller, yet vital, market shares, serving niche applications that reinforce their overall utility in diverse sectors.

Polyurethane Production (Dominant) vs. Surfactants (Emerging)

Polyurethane Production stands out as the dominant application in the Propylene Oxide Market, primarily due to the growing demand for insulation materials in the construction and automotive industries. This segment benefits from versatile formulations that allow for customization based on varying consumer needs. In contrast, Surfactants represent an emerging segment that caters to niche consumer demands in personal care and household products. Their ability to enhance product performance while meeting environmental regulations highlights their growth potential. As sustainability becomes increasingly important, Surfactants are adapting formulations to align with eco-friendly practices, presenting a unique challenge and opportunity in the evolving market landscape.

By End Use Industry: Automotive (Largest) vs. Construction (Fastest-Growing)

In the Propylene Oxide Market, the Automotive industry holds the largest share, driven by increasing demand for lightweight yet durable materials utilized in manufacturing components like insulation and adhesives. The Construction sector, while smaller in comparison, shows significant growth potential, attributed to the rising use of Propylene Oxide in various applications such as insulation and sealants for buildings. Furthermore, Textiles and Electronics also contribute to the market but remain comparatively smaller segments. Growth trends indicate that the demand for Propylene Oxide in the Automotive sector will continue to thrive, primarily due to ongoing innovations in car manufacturing focusing on fuel efficiency and reduced emissions. Meanwhile, the Construction sector is rapidly evolving with the shift towards sustainable materials and eco-friendly building solutions. This creates opportunities for Propylene Oxide to penetrate further, especially as more industries focus on integrating advanced materials into their products.

Automotive: Dominant vs. Construction: Emerging

The Automotive segment is characterized by its robust demand for Propylene Oxide, crucial for producing various engineering plastics and foam materials used in automotive interiors and components. This segment remains the dominant force in the market, fueled by the continual advancements in vehicle technologies and the push towards lightweight materials that enhance energy efficiency. On the other hand, the Construction segment is emerging as a vital player owing to its increasing adoption of Propylene Oxide-based products for insulation and construction adhesives. Innovative building technologies and a shift to sustainable construction practices are driving growth in this sector, positioning it as an attractive area for investment and development.

By Production Method: Chlorohydrin Process (Largest) vs. Hydrogen Peroxide Process (Fastest-Growing)

The Propylene Oxide Market showcases a diverse landscape of production methods, with the Chlorohydrin Process leading in market share, primarily due to its established presence and reliability in producing propylene oxide. This method has been widely adopted in various industrial applications, ensuring its dominance within the sector. Although the Propylene Oxide Process also maintains a significant share, its growth is more tempered compared to the emerging Hydrogen Peroxide Process, which is gaining traction in the market.

Production Methods: Chlorohydrin Process (Dominant) vs. Hydrogen Peroxide Process (Emerging)

The Chlorohydrin Process remains the dominant production method in the Propylene Oxide Market, characterized by its high efficiency and extensive usage in existing manufacturing plants. This method operates through the reaction of propylene with chlorine and water, resulting in stable production conditions. In contrast, the Hydrogen Peroxide Process is an emerging alternative that offers several environmental benefits, including reduced emissions and a lower ecological footprint. This process utilizes hydrogen peroxide as an oxidizing agent, appealing to industries focused on sustainable practices. As manufacturers shift towards greener alternatives, the Hydrogen Peroxide Process is positioned for rapid growth, particularly among environmentally-conscious players in the market.

By Form: Liquid (Largest) vs. Gas (Fastest-Growing)

The Propylene Oxide Market is primarily characterized by three forms: liquid, solid, and gas. Among these, the liquid form holds the largest share due to its versatility and wide application in various industries. The gas form, while currently smaller in market share, is emerging rapidly as a favorable alternative, driven by technological advancements and evolving production methods. Solid form, although present in the market, accounts for a minor share compared to its liquid counterpart.

Liquid (Dominant) vs. Gas (Emerging)

The liquid form of propylene oxide remains the dominant segment due to its extensive utilization in the production of polyurethane foams, coatings, and adhesives. This form's fluidity and ease of processing make it highly favored in industrial applications. Conversely, the gas form is seen as the emerging segment, gaining traction from its potential to be used in chemical synthesis processes and new applications in insulation materials. The transition towards gas can be attributed to its eco-friendly properties and the increased focus on sustainability within the industry.

By Purity Level: High Purity Grade (Largest) vs. Ultra High Purity Grade (Fastest-Growing)

In the Propylene Oxide Market, the purity level segment is characterized by three primary classifications: Standard Grade, High Purity Grade, and Ultra High Purity Grade. Among these, High Purity Grade commands the largest market share due to its extensive application in industries requiring refined chemical products. Conversely, Ultra High Purity Grade is rapidly gaining traction, attributed to increasing demands in specialized sectors such as pharmaceuticals and electronics, which prioritize high-quality materials for optimal performance. The growth of the purity level segment is driven by a surge in industrial applications requiring stringent purity standards. Factors such as advancements in production technologies and a rising focus on product quality in various end-user industries are propelling the demand for High Purity Grade and Ultra High Purity Grade propylene oxide. The increasing adoption of high-performance materials further amplifies the market potential for Ultra High Purity Grade, marking it as a key growth area in the coming years.

High Purity Grade (Dominant) vs. Ultra High Purity Grade (Emerging)

High Purity Grade propylene oxide stands out as the dominant category in the purity level segment, primarily due to its established applications in manufacturing antifreeze, solvents, and chemical intermediates in various industries. Its consistent demand stems from reliable performance and compatibility with a variety of processes. On the other hand, Ultra High Purity Grade is emerging rapidly as a crucial player, driven by the needs of niche markets that require exceptionally pure materials such as in semiconductor manufacturing and specialty pharmaceuticals. This segment focuses on maintaining stringent quality standards and is characterized by high production costs and complex purification processes, which may limit its market entry but also enhance its perceived value among discerning end-users.

Get more detailed insights about Propylene Oxide Market

Regional Insights

North America : Established Market Leader

North America is witnessing robust growth in the Propylene Oxide market, driven by increasing demand from the automotive and construction sectors. The market size reached $7200.0 million in 2025, reflecting a significant share in the global landscape. Regulatory support for sustainable practices and innovations in production processes are further catalyzing this growth, making the region a key player in the industry. The United States stands out as the leading country in this region, hosting major players like Dow and Huntsman. The competitive landscape is characterized by a mix of established companies and emerging players, all vying for market share. The presence of advanced manufacturing facilities and a strong supply chain network enhances the region's capability to meet growing demand effectively. Key players are investing in R&D to innovate and improve production efficiency, ensuring a strong foothold in the market.

Europe : Innovation and Sustainability Focus

Europe's Propylene Oxide market is characterized by a strong emphasis on innovation and sustainability, with a market size of $5400.0 million in 2025. The region is experiencing growth driven by stringent environmental regulations and a shift towards eco-friendly products. The demand for Propylene Oxide in the production of polyols and other derivatives is on the rise, supported by government initiatives promoting sustainable chemical processes. Germany and the Netherlands are leading countries in this market, with key players like BASF and LyondellBasell driving advancements in production technologies. The competitive landscape is marked by collaborations and partnerships aimed at enhancing product offerings and sustainability. The presence of a well-established chemical industry and a focus on research and development further solidify Europe's position in The Propylene Oxide. "The European chemical industry is committed to achieving climate neutrality by 2050, which will significantly impact the Propylene Oxide market."

Asia-Pacific : Emerging Powerhouse in Chemicals

Asia-Pacific is the largest market for Propylene Oxide, with a market size of $9000.0 million in 2025, reflecting its dominance in the global landscape. The region's growth is fueled by rapid industrialization, increasing urbanization, and a rising demand for consumer goods. Countries like China and India are leading this growth, supported by favorable government policies and investments in infrastructure development. China is the primary player in this market, with significant contributions from companies like Mitsui Chemicals and Formosa Plastics. The competitive landscape is intense, with numerous local and international players striving for market share. The region's focus on expanding production capacities and enhancing supply chain efficiencies positions it well for sustained growth in the Propylene Oxide market. Key players are also investing in sustainable practices to align with global environmental standards.

Key Players and Competitive Insights

The Propylene Oxide Market is characterized by a dynamic competitive landscape, driven by increasing demand for polyurethanes and other derivatives. Key players such as BASF (DE), Dow (US), and LyondellBasell (NL) are strategically positioned to leverage their extensive production capabilities and innovative technologies. BASF (DE) focuses on sustainability and has been investing in bio-based propylene oxide production methods, which aligns with the growing emphasis on environmentally friendly solutions. Dow (US) emphasizes digital transformation and operational efficiency, aiming to enhance its supply chain resilience. LyondellBasell (NL) is actively pursuing strategic partnerships to expand its market reach, particularly in Asia, where demand is surging. Collectively, these strategies shape a competitive environment that is increasingly focused on sustainability and technological advancement.

In terms of business tactics, companies are localizing manufacturing to reduce transportation costs and enhance supply chain efficiency. The market structure appears moderately fragmented, with several key players exerting significant influence. This fragmentation allows for competitive pricing, yet the presence of major companies like Shell (GB) and Huntsman (US) ensures that innovation and quality remain paramount in the market.

In November 2025, BASF (DE) announced the launch of a new bio-based propylene oxide production facility in Germany, which is expected to reduce carbon emissions by 30%. This strategic move not only enhances BASF's sustainability profile but also positions the company as a leader in the transition towards greener chemical production. The facility is anticipated to meet the rising demand for eco-friendly products, thereby strengthening BASF's competitive edge.

In October 2025, Dow (US) unveiled a digital supply chain platform designed to optimize its logistics and distribution processes. This initiative is likely to enhance operational efficiency and reduce lead times, allowing Dow to respond more swiftly to market demands. The integration of advanced analytics into their supply chain operations may also provide Dow with a significant advantage in forecasting and inventory management.

In September 2025, LyondellBasell (NL) entered into a joint venture with a leading Asian chemical company to expand its propylene oxide production capacity in the region. This partnership is expected to capitalize on the growing demand in Asia, particularly in the automotive and construction sectors. By aligning with a local partner, LyondellBasell can navigate regulatory challenges more effectively while enhancing its market presence.

As of December 2025, the competitive trends in the Propylene Oxide Market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, as companies seek to pool resources and expertise to innovate and meet evolving consumer demands. The shift from price-based competition to a focus on innovation, technology, and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on these factors.

Key Companies in the Propylene Oxide Market market include

Industry Developments

  • Q2 2024: Dow and Johnson Matthey Announce Commercialization of New HPPO Technology for Propylene Oxide Market Production Dow and Johnson Matthey announced the successful commercialization of their jointly developed hydrogen peroxide to propylene oxide (HPPO) technology at Dow’s new facility, aiming to reduce emissions and improve process efficiency.
  • Q2 2024: BASF Expands Propylene Oxide Market Production Capacity at Antwerp Site BASF announced the completion of a major expansion at its Antwerp, Belgium site, increasing propylene oxide production capacity to meet growing demand in Europe and globally.
  • Q3 2024: INEOS Signs Long-Term Propylene Oxide Market Supply Agreement with Covestro INEOS announced a multi-year supply agreement to provide Covestro with propylene oxide for use in polyurethane production, strengthening its position in the European chemicals market.
  • Q2 2024: Sumitomo Chemical Launches New Propylene Oxide Market Plant in Chiba, Japan Sumitomo Chemical inaugurated a new propylene oxide production facility in Chiba, Japan, utilizing advanced, energy-efficient technology to support regional and global customers.
  • Q1 2025: Shell Starts Up World-Scale Propylene Oxide Market and Styrene Monomer Plant in China Shell announced the start-up of a new world-scale propylene oxide and styrene monomer plant in Huizhou, China, to serve the fast-growing Asia-Pacific market.
  • Q2 2025: LyondellBasell Appoints New Executive Vice President for Intermediates & Derivatives LyondellBasell announced the appointment of a new EVP to oversee its Intermediates & Derivatives segment, including the global propylene oxide business.
  • Q3 2024: Dow Invests $300 Million in Texas Propylene Oxide Market Facility Upgrade Dow announced a $300 million investment to upgrade its propylene oxide production facility in Freeport, Texas, aiming to enhance efficiency and reduce carbon emissions.
  • Q2 2024: BASF and Sinopec Expand Propylene Oxide Market Joint Venture in China BASF and Sinopec announced the expansion of their propylene oxide joint venture in Nanjing, China, increasing capacity to meet rising demand in the region.
  • Q1 2025: INEOS Completes Acquisition of Propylene Oxide Market Assets from Sasol INEOS completed the acquisition of Sasol’s propylene oxide assets in Europe, strengthening its portfolio in the intermediates sector.
  • Q2 2025: Covestro Signs Renewable Energy Supply Deal for Propylene Oxide Market Production Covestro announced a long-term renewable energy supply agreement to power its propylene oxide production facilities in Germany, supporting its sustainability goals.
  • Q3 2024: Shell and CNOOC Form Partnership for Propylene Oxide Market Project in China Shell and China National Offshore Oil Corporation (CNOOC) announced a partnership to develop a new propylene oxide production facility in China, targeting the growing demand for polyurethane materials.
  • Q1 2025: LyondellBasell Secures Major Contract to Supply Propylene Oxide Market to Asian Manufacturer LyondellBasell announced it has secured a multi-year contract to supply propylene oxide to a leading Asian polyurethane manufacturer, reinforcing its presence in the Asia-Pacific market.

 

Future Outlook

Propylene Oxide Market Future Outlook

The Propylene Oxide Market is projected to grow at a 5.87% CAGR from 2024 to 2035, driven by increasing demand in automotive and construction sectors.

New opportunities lie in:

  • Expansion into bio-based propylene oxide production
  • Development of advanced storage solutions for propylene oxide
  • Strategic partnerships with automotive manufacturers for specialized applications

By 2035, the Propylene Oxide Market is expected to achieve robust growth and enhanced market positioning.

Market Segmentation

Propylene Oxide Market Form Outlook

  • Liquid
  • Solid
  • Gas

Propylene Oxide Market Application Outlook

  • Polyurethane Production
  • Antifreeze and Coolants
  • Surfactants
  • Solvents

Propylene Oxide Market Purity Level Outlook

  • Standard Grade
  • High Purity Grade
  • Ultra High Purity Grade

Propylene Oxide Market End Use Industry Outlook

  • Automotive
  • Construction
  • Textiles
  • Electronics

Propylene Oxide Market Production Method Outlook

  • Chlorohydrin Process
  • Propylene Oxide Process
  • Hydrogen Peroxide Process

Report Scope

MARKET SIZE 202418004.7(USD Billion)
MARKET SIZE 202519061.94(USD Billion)
MARKET SIZE 203533727.12(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)5.87% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledBASF (DE), Dow (US), LyondellBasell (NL), Shell (GB), Huntsman (US), SABIC (SA), Mitsui Chemicals (JP), Formosa Plastics (TW), Repsol (ES), Covestro (DE)
Segments CoveredApplication, End Use Industry, Production Method, Form, Purity Level
Key Market OpportunitiesGrowing demand for bio-based propylene oxide presents new opportunities in the Propylene Oxide Market.
Key Market DynamicsRising demand for sustainable materials drives innovation and competition in the Propylene Oxide Market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Chitranshi Jaiswal
Research Analyst Level I

In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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FAQs

What is the expected market size of the Propylene Oxide Market in 2024?

The Propylene Oxide Market is expected to be valued at 18.0 USD Billion in 2024.

What will be the market value of the Propylene Oxide Market by 2035?

By 2035, the market value of the Propylene Oxide Market is projected to reach 30.09 USD Billion.

What is the projected CAGR for the Propylene Oxide Market from 2025 to 2035?

Propylene Oxide Market is projected to register a CAGR of 5.87% from 2025-2035

Which application segment of the Propylene Oxide Market is expected to dominate in 2024?

The Polyether Polyols segment is anticipated to be the largest application segment, valued at 5.4 USD Billion in 2024.

Which are the key players in the Propylene Oxide Market?

Major players in the Propylene Oxide Market include Covestro, LyondellBasell, Nizhnekamskneftekhim, and Dow.

What is the market value for Propylene Glycol application in 2024?

The Propylene Glycol application segment is expected to be valued at 4.2 USD Billion in 2024.

How is the North American region projected to perform in the Propylene Oxide Market?

The North American market is projected to be valued at 6.0 USD Billion in 2024, growing to 9.8 USD Billion by 2035.

What will be the market size of the Adhesives & Sealants segment by 2035?

The Adhesives & Sealants segment is expected to reach a market size of 5.5 USD Billion by 2035.

What is the anticipated market value for Asia Pacific in the Propylene Oxide Market by 2035?

The Asia Pacific market is projected to achieve a value of 8.0 USD Billion by 2035.

What growth opportunities are present in the Propylene Oxide Market?

Growth opportunities in the market include expanding applications in Polyether Polyols and Propylene Glycol as demand increases.

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