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    US Carbon Fiber Market

    ID: MRFR/CnM/18905-HCR
    128 Pages
    Chitranshi Jaiswal
    October 2025

    United States Carbon Fiber Market Research Report Information by Material Type (PAN-based Carbon Fiber and Pitch-based Carbon Fiber), by Type (Virgin Carbon Fiber and Recycled Carbon Fiber), by Modulus (Standard, Intermediate and High Modulus), by Product Type (Continuous, Long, and Short Carbon Fiber), by Application (Composites, and Non-Composite), by End Use Industry (Aerospace & Defense, Wind Energy, Automotive, Pipes, Sporting Goods, Medical & Healthcare, Construction & Infrastructure, Pressure Vessels) – US Market Forecast ...

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    US Carbon Fiber Market Infographic

    US Carbon Fiber Market Summary

    As per MRFR analysis, the United States Carbon Fiber Market was estimated at 4.042 USD Billion in 2024. The carbon fiber industry is projected to grow from 4.569 USD Billion in 2025 to 15.54 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 13.02 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The United States Carbon Fiber Market is poised for robust growth driven by sustainability and technological advancements.

    • The market is increasingly influenced by sustainability initiatives, reflecting a broader trend towards eco-friendly materials.
    • Technological advancements are enhancing the production efficiency and performance characteristics of carbon fiber products.
    • Diverse applications across sectors such as aerospace and automotive are expanding the market's reach and potential.
    • The rising demand in the aerospace sector and growth in automotive applications are key drivers propelling market expansion.

    Market Size & Forecast

    2024 Market Size 4.042 (USD Billion)
    2035 Market Size 15.54 (USD Billion)
    CAGR (2025 - 2035) 13.02%

    Major Players

    Hexcel Corporation (US), Toray Industries, Inc. (JP), Teijin Limited (JP), SGL Carbon SE (DE), Mitsubishi Chemical Corporation (JP), Cytec Solvay Group (BE), Zoltek Companies, Inc. (US), Formosa Plastics Corporation (TW), Aerospace Composite Products, LLC (US)

    US Carbon Fiber Market Trends

    The United States Carbon Fiber Market is currently experiencing a dynamic evolution, driven by advancements in technology and increasing demand across various sectors. Industries such as aerospace, automotive, and sporting goods are increasingly adopting carbon fiber due to its lightweight properties and high strength-to-weight ratio. This shift appears to be influenced by a growing emphasis on sustainability and energy efficiency, prompting manufacturers to seek materials that enhance performance while reducing environmental impact. Furthermore, the market is characterized by ongoing research and development efforts aimed at improving production processes and reducing costs, which may lead to broader applications and increased market penetration. In addition, the competitive landscape of the United States Carbon Fiber Market is becoming more intricate, with numerous players striving to innovate and differentiate their offerings. Collaborations between companies and research institutions are likely to foster new product developments and applications. As the market continues to mature, it seems poised for further growth, driven by technological advancements and evolving consumer preferences. The potential for carbon fiber to revolutionize traditional manufacturing processes suggests a promising future for this material in various industries, indicating that the United States Carbon Fiber Market will remain a focal point for investment and innovation in the coming years.

    Sustainability Initiatives

    The United States Carbon Fiber Market is increasingly influenced by sustainability initiatives. Companies are focusing on developing eco-friendly production methods and recycling processes to minimize waste and environmental impact. This trend reflects a broader commitment to sustainable practices across industries, as stakeholders seek to align with consumer preferences for greener products.

    Technological Advancements

    Technological advancements are playing a crucial role in shaping the United States Carbon Fiber Market. Innovations in manufacturing techniques, such as automated production and improved resin systems, are enhancing the efficiency and quality of carbon fiber products. These developments may lead to reduced costs and expanded applications, further driving market growth.

    Diverse Applications

    The United States Carbon Fiber Market is witnessing a diversification of applications beyond traditional sectors. Emerging industries, including renewable energy and medical devices, are increasingly utilizing carbon fiber for its unique properties. This trend suggests a potential for market expansion as new opportunities arise in various fields, enhancing the material's relevance.

    US Carbon Fiber Market Drivers

    Growth in Automotive Applications

    The United States Carbon Fiber Market is witnessing a significant expansion in automotive applications. With the automotive sector increasingly focusing on lightweight materials to improve fuel efficiency and reduce emissions, carbon fiber is becoming a preferred choice. In 2025, it is estimated that the automotive industry will represent around 25% of the carbon fiber market share in the United States. This growth is fueled by the rising demand for electric vehicles, which require lightweight components to enhance battery efficiency. As manufacturers invest in research and development to integrate carbon fiber into vehicle designs, the market is poised for substantial growth in the coming years.

    Increasing Demand in Aerospace Sector

    The United States Carbon Fiber Market is experiencing a notable surge in demand, particularly from the aerospace sector. Carbon fiber's lightweight and high-strength properties make it an ideal material for aircraft components, contributing to fuel efficiency and performance. In 2025, the aerospace industry is projected to account for approximately 30% of the total carbon fiber consumption in the United States. This trend is driven by the ongoing development of advanced aircraft and the need for materials that enhance performance while reducing weight. As manufacturers seek to comply with stringent environmental regulations, the adoption of carbon fiber composites is likely to increase, further solidifying its role in the aerospace sector.

    Rising Investment in Renewable Energy

    The United States Carbon Fiber Market is experiencing a boost from rising investments in renewable energy projects. Carbon fiber is increasingly utilized in wind turbine blades and other renewable energy applications due to its lightweight and durable characteristics. In 2025, the renewable energy sector is expected to account for a growing share of carbon fiber consumption, driven by the need for efficient and sustainable energy solutions. As the United States continues to transition towards renewable energy sources, the demand for carbon fiber in this sector is likely to increase, presenting new opportunities for manufacturers.

    Advancements in Manufacturing Technologies

    The United States Carbon Fiber Market is benefiting from advancements in manufacturing technologies that enhance production efficiency and reduce costs. Innovations such as automated fiber placement and 3D printing are streamlining the production process, making carbon fiber more accessible to various industries. These technologies not only improve the quality of carbon fiber products but also enable manufacturers to meet the increasing demand from sectors like aerospace and automotive. As production capabilities expand, the market is likely to see a rise in the adoption of carbon fiber composites, further driving growth in the United States.

    Emerging Applications in Sports and Recreation

    The United States Carbon Fiber Market is expanding into emerging applications within the sports and recreation sector. Carbon fiber's unique properties make it an attractive material for high-performance sporting goods, including bicycles, golf clubs, and fishing rods. As consumers increasingly seek lightweight and durable products, the demand for carbon fiber in this sector is projected to grow. In 2025, it is anticipated that the sports and recreation industry will contribute a notable share to the overall carbon fiber market. This trend reflects a broader shift towards performance-oriented products, further driving the adoption of carbon fiber across various applications.

    Market Segment Insights

    By Raw Material Type: PAN-based Carbon Fiber (Largest) vs. Pitch-based Carbon Fiber (Fastest-Growing)

    In the United States Carbon Fiber Market, PAN-based carbon fiber holds the largest share due to its superior mechanical properties and established applications in various industries such as aerospace, automotive, and sports equipment. This segment continues to dominate, largely driven by the increasing demand for lightweight materials that enhance performance and fuel efficiency. On the other hand, pitch-based carbon fiber is gaining traction as an emerging alternative, primarily for its unique thermal and electrical conductivity features, making it appealing for specialized applications in batteries and high-performance electronics.

    PAN-based Carbon Fiber (Dominant) vs. Pitch-based Carbon Fiber (Emerging)

    PAN-based carbon fiber is widely recognized for its applications in high-performance sectors, including aerospace and automotive, where its strength and low weight are critical. This type of carbon fiber benefits from established manufacturing processes and a robust supply chain, ensuring consistent quality and availability. Conversely, pitch-based carbon fiber, while emerging, is rapidly expanding due to its distinctive properties like enhanced thermal stability and lower production costs. This positions it favorably for applications in energy storage and advanced composites, recognizing a growing interest among manufacturers to diversify their raw material sources in response to technological advancements.

    By Type: Virgin Carbon Fiber (Largest) vs. Recycled Carbon Fiber (Fastest-Growing)

    In the United States Carbon Fiber Market, Virgin Carbon Fiber commands a significant market share and remains the largest segment, preferred for its superior properties and performance. It is widely utilized across industries such as aerospace, automotive, and sports equipment due to its durability and strength. Conversely, Recycled Carbon Fiber, although currently a smaller segment, is rapidly gaining traction as companies prioritize sustainable practices and eco-friendly materials in their production processes.

    Carbon Fiber: Virgin (Dominant) vs. Recycled (Emerging)

    Virgin Carbon Fiber is characterized by its high tensile strength and lightweight properties, making it essential for high-performance applications. Industries heavily reliant on virgin materials appreciate its consistency and quality, positioning it as the dominant choice for critical components. On the other hand, Recycled Carbon Fiber, though emerging, is becoming increasingly important as it offers a sustainable alternative with a reduced environmental impact. It attracts interest from companies looking to innovate their supply chains while maintaining performance standards. As consumer awareness around sustainability grows, the demand for recycled solutions is expected to increase, positioning it as an integral part of the future market landscape.

    By Modulus: Standard Modulus (Largest) vs. High Modulus (Fastest-Growing)

    In the United States Carbon Fiber Market, Standard Modulus carbon fibers hold the largest market share due to their widespread application in various industries such as aerospace, automotive, and sports equipment. This segment benefits from established production techniques and robust demand from end-users looking for cost-effective, versatile material options. Meanwhile, Intermediate Modulus fibers also contribute significantly to the market, serving specialized applications. High Modulus fibers, with their superior stiffness and strength properties, cater to niche sectors that demand enhanced performance features, showcasing a growing acceptance among manufacturers.

    Standard Modulus (Dominant) vs. High Modulus (Emerging)

    Standard Modulus carbon fibers are recognized for their balanced mechanical properties and versatility, making them the preferred choice across a broad range of applications, from consumer goods to industrial components. They represent the backbone of the carbon fiber market in the U.S., allowing for cost-effective production while meeting structural integrity demands. High Modulus carbon fibers, on the other hand, are emerging as a critical segment for high-performance applications in industries seeking optimal weight-to-strength ratios, such as aerospace and advanced automotive engineering. Their increasing adoption is driven by innovation and technological advancements, presenting a promising growth trajectory as manufacturers strive for lighter and more robust materials.

    By Product Type: Continuous Carbon Fiber (Largest) vs. Long Carbon Fiber (Fastest-Growing)

    In the United States Carbon Fiber Market, Continuous Carbon Fiber dominates the product type segment, capturing a significant share due to its superior mechanical properties and versatility in various applications. Long Carbon Fiber, while smaller in overall market share, has been gaining traction, particularly in sectors such as automotive and aerospace, where lightweight materials are essential for enhancing performance and fuel efficiency. This shift underscores a growing trend towards advanced composite materials in high-performance applications.

    Continuous Carbon Fiber (Dominant) vs. Long Carbon Fiber (Emerging)

    Continuous Carbon Fiber represents the dominant force in the United States carbon fiber market, known for its exceptional strength-to-weight ratio and flexibility in manufacturing processes. It is extensively used in high-end applications, including aerospace, sporting goods, and automotive sectors. In contrast, Long Carbon Fiber is emerging as a significant player, especially in the automotive industry for applications requiring tailored mechanical properties and cost-effectiveness. Its growing popularity is driven by the increasing demand for lightweight, durable materials that improve fuel efficiency and performance across various industries.

    By Application: Composites (Largest) vs. Non-Composite (Fastest-Growing)

    In the United States Carbon Fiber Market, the application segments show a distinct distribution of market share, with composites commanding the largest portion. This dominance can be attributed to their extensive use in various industries, including aerospace, automotive, and construction, where high-performance materials are essential. On the other hand, non-composite applications, while smaller in share, are rapidly gaining traction as innovations allow for improved performance and versatility, appealing to emerging sectors.

    Application: Composites (Dominant) vs. Non-Composite (Emerging)

    Composites are the dominant application in the United States Carbon Fiber Market due to their superior strength-to-weight ratio and resistance to fatigue. They are integral to sectors such as aerospace where safety and performance are paramount. Composites are widely utilized in manufacturing high-end products, leading to increased demand and continuous evolution in the technology surrounding them. Conversely, non-composite applications are emerging as significant contenders, driven by advancements in technology and the need for lighter materials in automotive production and other industrial applications. While still developing, these applications are beginning to capture market interest with their potential for efficiency and cost-effectiveness.

    By End Use Industry: Aerospace & Defense (Largest) vs. Wind Energy (Fastest-Growing)

    The United States Carbon Fiber Market exhibits a diverse market share distribution across several critical end-use industries. Aerospace & Defense stands out as the largest segment, leveraging carbon fiber's lightweight properties to enhance aircraft performance and fuel efficiency. Following closely, the Wind Energy sector is witnessing rapid growth, driven by the increasing demand for sustainable energy solutions and the utilization of carbon fiber in turbine blade manufacturing, which offers improved durability and performance over traditional materials.

    Aerospace & Defense (Dominant) vs. Wind Energy (Emerging)

    The Aerospace & Defense industry is the dominant player in the U.S. carbon fiber market, thriving on the need for advanced materials that facilitate the production of lighter and more fuel-efficient aircraft. This segment benefits from rigorous regulatory standards that dictate high-performance material use, propelling its demand. Conversely, Wind Energy is an emerging segment, rapidly gaining traction as investments in renewable energy escalate. The incorporation of carbon fiber in wind turbine technology allows manufacturers to produce larger and more efficient blades, driving growth as the nation shifts toward sustainable energy sources.

    Get more detailed insights about US Carbon Fiber Market

    Regional Insights

    North America : Innovation and Demand Surge

    The North American carbon fiber market is driven by increasing demand from aerospace, automotive, and wind energy sectors. The U.S. holds the largest market share at approximately 70%, followed by Canada at around 15%. Regulatory support for lightweight materials and sustainability initiatives further catalyze growth. The region's focus on innovation and advanced manufacturing techniques positions it as a leader in carbon fiber production. The United States is home to key players such as Hexcel Corporation and Zoltek Companies, Inc., which dominate the market landscape. The competitive environment is characterized by significant investments in research and development, aimed at enhancing product performance and reducing costs. The presence of established companies and a robust supply chain contribute to the region's strong market position.

    Europe : Sustainable Growth and Innovation

    Europe's carbon fiber market is experiencing robust growth, driven by stringent regulations on emissions and a shift towards sustainable materials. The region accounts for approximately 15% of the global market, with Germany and France being the largest contributors. The European Union's Green Deal and various national initiatives promote the use of advanced composites in automotive and aerospace applications, fostering innovation and investment. Leading countries like Germany and France are home to major players such as SGL Carbon SE and Toray Industries, Inc. The competitive landscape is marked by collaborations between manufacturers and research institutions, focusing on developing high-performance carbon fibers. The region's commitment to sustainability and technological advancement positions it as a key player in The United States Carbon Fiber.

    Asia-Pacific : Rapid Expansion and Investment

    The Asia-Pacific region is witnessing rapid growth in the carbon fiber market, driven by increasing demand from the automotive and aerospace sectors. China is the largest market, holding approximately 10% of the global share, followed by Japan and South Korea. Government initiatives to promote lightweight materials and advancements in manufacturing technologies are key growth drivers in this region. China's focus on expanding its aerospace capabilities and the automotive industry's shift towards electric vehicles are significant factors contributing to market growth. Major players like Mitsubishi Chemical Corporation and Teijin Limited are investing heavily in R&D to enhance product offerings. The competitive landscape is evolving, with new entrants emerging to capitalize on the growing demand for carbon fiber products.

    Middle East and Africa : Emerging Market Potential

    The Middle East and Africa region is in the early stages of developing its carbon fiber market, with potential driven by increasing investments in infrastructure and aerospace. The market share is currently minimal, estimated at around 5%, but countries like the UAE and South Africa are beginning to explore opportunities in advanced materials. Government initiatives aimed at diversifying economies and promoting technology adoption are key growth catalysts. The competitive landscape is still forming, with few established players. However, local companies are beginning to collaborate with international firms to enhance their capabilities. The region's strategic location and growing industrial base present opportunities for carbon fiber applications in various sectors, including construction and automotive.

    Key Players and Competitive Insights

    The United States Carbon Fiber Market is characterized by a dynamic competitive landscape, driven by increasing demand across various sectors, particularly aerospace, automotive, and sporting goods. Key players such as Hexcel Corporation (US), Toray Industries, Inc. (Japan), and SGL Carbon SE (Germany) are strategically positioned to leverage their technological advancements and extensive manufacturing capabilities. Hexcel Corporation (US) focuses on innovation in composite materials, while Toray Industries, Inc. (Japan) emphasizes sustainability and eco-friendly production methods. SGL Carbon SE (Germany) is enhancing its operational efficiency through digital transformation initiatives. Collectively, these strategies not only bolster their market presence but also contribute to a competitive environment that prioritizes technological advancement and sustainability.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and enhance supply chain resilience. This trend is particularly evident in the context of the United States, where firms are optimizing their supply chains to mitigate risks associated with global disruptions. The market structure appears moderately fragmented, with several key players exerting influence while also facing competition from emerging firms. The collective actions of these major companies shape a landscape where innovation and operational efficiency are paramount.

    In August 2025, Hexcel Corporation (US) announced a strategic partnership with a leading aerospace manufacturer to develop next-generation carbon fiber composites. This collaboration is expected to enhance Hexcel's product offerings and solidify its position in the aerospace sector, which is increasingly demanding lightweight and high-performance materials. The partnership underscores the importance of innovation in meeting evolving industry standards and customer expectations.

    In September 2025, Toray Industries, Inc. (Japan) unveiled a new line of carbon fiber products designed specifically for electric vehicles. This strategic move aligns with the growing trend towards electrification in the automotive industry, positioning Toray as a key player in a rapidly expanding market segment. By focusing on the unique requirements of electric vehicles, Toray is likely to capture significant market share and reinforce its commitment to sustainability.

    In July 2025, SGL Carbon SE (Germany) launched a digital platform aimed at optimizing the production process of carbon fiber materials. This initiative reflects a broader trend towards digitalization within the industry, enabling SGL to enhance operational efficiency and reduce costs. The platform is expected to facilitate real-time monitoring and data analysis, thereby improving decision-making processes and overall productivity.

    As of October 2025, the competitive trends within the carbon fiber market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation and expanding market reach. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological innovation, supply chain reliability, and sustainable practices. This shift indicates a transformative phase in the market, where companies that prioritize these elements may gain a competitive edge.

    Key Companies in the US Carbon Fiber Market market include

    Future Outlook

    US Carbon Fiber Market Future Outlook

    The United States Carbon Fiber Market is projected to grow at a 13.02% CAGR from 2024 to 2035, driven by advancements in aerospace, automotive, and renewable energy sectors.

    New opportunities lie in:

    • Development of lightweight carbon fiber components for electric vehicles.
    • Expansion of carbon fiber recycling technologies to reduce costs.
    • Investment in advanced manufacturing techniques for customized carbon fiber products.

    By 2035, the market is expected to solidify its position as a leader in innovative materials.

    Market Segmentation

    US Carbon Fiber Market Type Outlook

    • Virgin Carbon Fiber
    • Recycled Carbon Fiber

    US Carbon Fiber Market Modulus Outlook

    • Standard Modulus
    • Intermediate Modulus
    • High Modulus

    US Carbon Fiber Market Application Outlook

    • Composites
    • Non-Composite

    US Carbon Fiber Market Product Type Outlook

    • Continuous Carbon Fiber
    • Long Carbon Fiber
    • Short Carbon Fiber

    US Carbon Fiber Market End Use Industry Outlook

    • Aerospace & Defense
    • Wind Energy
    • Automotive
    • Pipes
    • Sporting Goods
    • Medical & Healthcare
    • Construction & Infrastructure
    • Pressure Vessels
    • Others

    US Carbon Fiber Market Raw Material Type Outlook

    • PAN-based Carbon Fiber
    • Pitch-based Carbon Fiber

    Report Scope

    MARKET SIZE 20244.042(USD Billion)
    MARKET SIZE 20254.569(USD Billion)
    MARKET SIZE 203515.54(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)13.02% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesGrowing demand for lightweight materials in automotive and aerospace sectors drives innovation in the United States Carbon Fiber Market.
    Key Market DynamicsRising demand for lightweight materials in aerospace and automotive sectors drives innovation in the United States Carbon Fiber Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Chitranshi Jaiswal
    Research Analyst Level I

    In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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    FAQs

    How big is the United States's Carbon Fiber market?

    The United States Carbon Fiber market size was valued at USD 4.04 billion in 2024.

    What is the growth rate of the United States's Carbon Fiber market?

    US Carbon Fiber Market is projected to grow at a CAGR of 13.02% during the forecast period, 2025-2035

    Who are the key players in the United States' Carbon Fiber market?

    The key players in the market are Toray Industries Inc., Teijin Limited, Mitsubishi Chemical, Group Corporation, Hexcel Corporation, Solvay, SGL Carbon, Hyosung Advanced Materials, Zhongfu Shenyang Carbon Co., Ltd, Kureha Corporation, Anshan Sinoda Carbon Fibers Co., Ltd., and China National Bluestar (Group) Co., Ltd, among others.

    Which Raw Material Type led the United States Carbon Fiber market?

    The pan-based carbon fiber category dominated the market in 2024.

    Which Type led the United States Carbon Fiber market?

    The virgin carbon fiber carbon fiber category dominated the market in 2024.

    What is the projected market size of the US Carbon Fiber Market in 2024?

    The US Carbon Fiber Market is expected to be valued at 594.0 million USD in 2024.

    What is the estimated market valuation of the US Carbon Fiber Market by 2035?

    By 2035, the US Carbon Fiber Market is projected to reach a valuation of 1,425.0 million USD.

    What is the expected CAGR for the US Carbon Fiber Market from 2025 to 2035?

    US Carbon Fiber Market is projected to register a CAGR of 13.02% from 2025-2035

    Which application is expected to have the largest market share in the US Carbon Fiber Market in 2035?

    The Automotive application is projected to hold the largest market share, valued at 450.0 million USD in 2035.

    What is the market size for the Aerospace application of the US Carbon Fiber Market in 2024?

    The Aerospace application is anticipated to be valued at 150.0 million USD in 2024.

    How much is the Wind Energy application expected to be valued in 2035?

    The Wind Energy application is expected to reach a valuation of 300.0 million USD by 2035.

    Who are some key players in the US Carbon Fiber Market?

    Major players include Mitsubishi Chemical Corporation, Hexcel Corporation, and Cytec Solvay Group, among others.

    What will be the market value for the Sporting Goods application in 2035?

    The Sporting Goods application is projected to be valued at 75.0 million USD in 2035.

    What is the expected market size for the Construction application in 2024?

    In 2024, the Construction application is expected to be valued at 110.0 million USD.

    What challenges might the US Carbon Fiber Market face over the coming years?

    Challenges may include rising raw material costs and fluctuating demand across various sectors.

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