United States Carbon Fiber Market Research Report Information by Material Type (PAN-based Carbon Fiber and Pitch-based Carbon Fiber), by Type (Virgin Carbon Fiber and Recycled Carbon Fiber), by Modulus (Standard, Intermediate and High Modulus), by Product Type (Continuous, Long, and Short Carbon Fiber), by Application (Composites, and Non-Composite), by End Use Industry (Aerospace & Defense, Wind Energy, Automotive, Pipes, Sporting Goods, Medical & Healthcare, Construction & Infrastructure, Pressure Vessels) – US Market Forecast Till 2032

United States Carbon Fiber Market Overview

United States Carbon Fiber Market Size was valued at USD 2.8 Billion in 2022. The United States Carbon Fiber industry is projected to grow from USD 3.1 Billion in 2023 to USD 8.4 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 13.0% during the forecast period (2024 - 2032). The growing need for lightweight and durable materials in the automotive and aerospace sectors is a substantial market driver propelling the carbon fiber market in the United States.

Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

United States Carbon Fiber Market Trends

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  Implementation of Sustainable and Environmentally Conscious Alternatives is Driving the Market Growth

  
  

In recent times, a discernible pattern has emerged in the marketplace concerning the implementation of sustainable and environmentally conscious alternatives in diverse sectors such as aerospace, sports equipment, renewable energy, and automotive. The carbon fiber market is being profoundly affected by this development, as consumers and manufacturers place a greater emphasis on materials that provide environmental advantages without sacrificing functionality. Growing consciousness regarding climate change and environmental degradation is a significant catalyst for this trend. There is a growing apprehension among governments, businesses, and consumers regarding the environmental impact of the goods they manufacture and utilize. Due to its durability and high strength-to-weight ratio, carbon fiber is increasingly being recognized as a sustainable substitute for conventional materials such as steel and aluminum. The production of carbon fiber generally necessitates a lesser amount of energy in comparison to alternative materials, and further progress in manufacturing techniques is serving to mitigate its ecological footprint. As an illustration, the implementation of enhanced carbonization and graphitization methodologies has resulted in decreased energy usage and greenhouse gas emissions throughout the manufacturing process.

Additive manufacturing, alternatively referred to as 3D printing, has experienced substantial expansion and integration into numerous sectors on account of its capacity to fabricate intricate geometries with exceptional accuracy and productivity. In recent times, an increasing number of additive manufacturing processes have adopted the utilization of thermoplastics and thermosets reinforced with carbon fiber. Carbon fiber composites present numerous benefits when utilized in additive manufacturing contexts. To begin with, they demonstrate an exceptional strength-to-weight ratio, which enables the fabrication of components and parts that are both lightweight and resilient. This is especially beneficial in sectors such as aerospace, automotive, and sporting products, where the reduction of weight is of utmost importance in order to improve performance. In addition, when compared to conventional polymers, carbon fiber-reinforced materials have greater rigidity and stiffness, making them ideal for applications requiring dimensional stability and structural integrity. This includes, among other things, aerospace components, automotive chassis, tooling fixtures, and medical implants.

United States Carbon Fiber Market Segment Insights

Carbon Fiber Raw Material Type Insights

The United States Carbon Fiber market segmentation, based on raw material type, includes pan-based carbon fiber and pitch-based carbon fiber. At present, the market share of PAN-based carbon fiber is greater than that of pitch-based carbon fiber. Aerospace, automotive, and sporting products are among the many industries that utilize PAN-based carbon fiber because of its superior stiffness, high strength-to-weight ratio, and comparatively low cost in comparison to pitch-based alternatives. It is market-dominant due to the fact that its adaptable characteristics render it suitable for a vast array of applications. Furthermore, its market position has been significantly reinforced by developments in PAN-based carbon fiber production technologies, which have established it as the material of choice for numerous manufacturers in search of high-performance substances.

Figure 1: United States Carbon Fiber Market by Motor Raw Material Type, 2024 & 2032 (USD Billion)

Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

Carbon Fiber Type Insights

The United States Carbon Fiber market segmentation, based on fiber type, includes virgin carbon fiber and recycled carbon fiber. At present, virgin carbon fiber holds a more substantial portion of the market than recycled carbon fiber. Virgin carbon fiber, which is produced from pitch or polyacrylonitrile (PAN), is utilized extensively in a variety of industries on account of its superior mechanical properties and consistent quality. Although recycled carbon fiber does provide cost savings and environmental advantages, it generally demonstrates diminished performance attributes and may have restricted applications. Consequently, pristine carbon fiber continues to be the material of choice for high-performance applications that prioritize dependability and uniformity, thereby sustaining its market dominance.

Carbon Fiber Modulus Insights

The United States Carbon Fiber market segmentation, based on modulus, includes standard modulus, intermediate modulus, and high modulus. Carbon fiber with a standard modulus is most likely the segment with the largest market share, according to the data. Standard modulus carbon fiber is suitable for a vast array of industrial, aerospace, automotive, sporting goods, and other applications due to its optimal balance of strength, rigidity, and cost-effectiveness. In contrast to intermediate and high modulus carbon fibers, its adaptability and comparatively diminished expense render it the material of choice for numerous manufacturers in search of high-performance substances at an affordable cost. Although intermediate and high modulus carbon fibers do possess advantageous characteristics, standard modulus fibers continue to be the favored option owing to their extensive range of applications and economical nature.

Carbon Fiber Product Type Insights

The United States Carbon Fiber market segmentation, based on product type, includes continuous carbon fiber, long carbon fiber, and short carbon fiber. The market share of continuous carbon fiber is presumably the greatest among the segments that have been enumerated. For long-distance applications requiring load-bearing capabilities and structural reinforcement, continuous carbon fiber is the optimal material due to its uniformity, high strength, and rigidity. Components of this nature are utilized in sectors including aerospace, automotive, and sporting products, where exceptional mechanical properties are critical. Although both long and short carbon fibers find utility in particular contexts, such as thermoplastic composites and injection molding, continuous carbon fiber continues to be the preferred option for numerous high-performance applications owing to its adaptability and consistent performance.

Carbon Fiber Application Insights

The United States Carbon Fiber market segmentation, based on application, includes composites and non-composites. At present, composites hold the most substantial portion of the market in comparison to non-composites. Composite materials, including carbon fiber-reinforced polymers (CFRP) and glass fiber-reinforced polymers (GFRP), are exceedingly sought after in numerous sectors, including aerospace, automotive, construction, and sports equipment due to their superior strength-to-weight ratios, resistance to corrosion, and adaptability. Their extensive adoption is propelled by their capacity to satisfy rigorous performance criteria while simultaneously fatiguing and fortifying materials. On the contrary, non-composite materials, including conventional polymers and metals, do not offer the same degree of performance and customization possibilities as composites, which results in their relatively smaller market share.

Carbon Fiber End Use Industry Insights

The United States Carbon Fiber market segmentation, based on end-use industry, includes aerospace & defense, wind energy, automotive, pipes, sporting goods, medical & healthcare, construction & infrastructure, pressure vessels, and others. The aerospace and defense sector probably holds the most substantial market share among the components enumerated. Carbon fiber finds widespread application in the aerospace and defense sectors owing to its exceptional resistance to fatigue and corrosion, lightweight nature, and high strength. Such industries require performance-preserving materials capable of withstanding extreme conditions; therefore, carbon fiber composites are an optimal material selection for defense equipment, spacecraft, aircraft, and vehicles. Although carbon fiber is also employed in the automotive, wind energy, and sporting goods industries, it is predominantly utilized in the aerospace and defense sectors. This is primarily attributed to the segment's demanding performance criteria and high-value applications.

Carbon Fiber Country Insights

Numerous significant factors are propelling the carbon fiber market in the United States to robust expansion. The rising demand for lightweight and high-strength materials in numerous sectors, including aerospace, automotive, wind energy, sporting goods, and construction, is a significant factor. The remarkable attributes of carbon fiber, such as its elevated strength-to-weight ratio, resistance to corrosion, and long-lasting nature, render it an appealing option for manufacturers seeking to optimize the performance and efficacy of their products. Carbon fiber composites are extensively utilized in aircraft components throughout the aerospace industry to reduce weight, increase fuel efficiency, and improve structural integrity. Additionally, carbon fiber is being incorporated into the automotive industry for lightweight purposes that seek to reduce emissions and enhance fuel economy. Furthermore, the proliferation of sustainable energy alternatives such as wind power is propelling the need for carbon fiber materials to be utilized in wind turbine blades, where durability and strength are critical for achieving peak performance. Furthermore, the enhanced versatility and adaptability of carbon fiber have resulted in its heightened utilization in industrial applications, including pressure vessels and infrastructure construction, as well as in consumer products, including bicycles, electronics, and sporting equipment. Carbon fiber is increasingly viable across a wider array of industries and applications due to the ongoing progress in technology, which streamlines production processes and diminishes expenses.

United States Carbon Fiber Key Market Players & Competitive Insights

A number of major participants dominate the competitive landscape of the carbon fiber industry in the United States. Prominent carbon fiber and composite material manufacturers, including Hexcel Corporation, Toray Industries Inc., and Teijin Limited, provide an extensive selection of products to assist in the operations of diverse industries. These leading market leaders entities in the industry utilize their substantial resources for research and development, technological proficiency, and worldwide manufacturing infrastructure to sustain a competitive advantage in the marketplace. Furthermore, in order to fulfill the changing demands of clients in various industries, strategic alliances, mergers, and acquisitions are pivotal in augmenting their product offerings and broadening their market footprint.

In the carbon fiber market, there is an increasing number of major players in the United States Carbon Fiber market and innovative startups, in addition to well-established industry leaders. Toray Industries Inc., Teijin Limited, Mitsubishi Chemical, Group Corporation, Hexcel Corporation, Solvay, SGL Carbon, Hyosung Advanced Materials, Zhongfu Shenyang Carbon Co., Ltd, Kureha Corporation, Anshan Sinoda Carbon Fibers Co., Ltd., and China National Bluestar (Group) Co., Ltd., among others, are making substantial investments in the market development of novel applications and innovative carbon fiber technologies.

Key Companies in the United States Carbon Fiber market include

• Toray Industries Inc.


• Teijin Limited


• Mitsubishi Chemical


• Group Corporation


•  Hexcel Corporation


• Solvay


• SGL Carbon


• Hyosung Advanced Materials


• Zhongfu Shenyang Carbon Co., Ltd.


• Kureha Corporation


• Anshan Sinoda Carbon Fibers Co., Ltd.


• China National Bluestar (Group) Co., Ltd.

United States Carbon Fiber Market Segmentation

United States Carbon Fiber Raw Material Type Outlook

• PAN-based Carbon Fiber


• Pitch-based Carbon Fiber

United States Carbon Fiber Type Outlook

• Virgin Carbon Fiber


• Recycled Carbon Fiber

United States Carbon Fiber Modulus Outlook

• Standard Modulus


• Intermediate Modulus


• High Modulus

United States Carbon Fiber Product Type Outlook

• Continuous Carbon Fiber


• Long Carbon Fiber


• Short Carbon Fiber

United States Carbon Application Outlook

• Composites


• Non-Composite

United States Carbon Fiber End Use Industry Outlook

• Aerospace & Defense


• Wind Energy


• Automotive


• Pipes


• Sporting Goods


• Medical & Healthcare


• Construction & Infrastructure


• Pressure Vessels


• Others